Principal Advanced Manufacturing Engineer- Plastics Tooling

GE Appliances; Louisville, Northern (KY, KY); Hybrid; USD 110,000 - 160,000; Full time

Job summary

GE Appliances, a Haier company, is seeking a Principal Advanced Manufacturing Engineer (Plastics Tooling) in Louisville, KY. You will lead tooling and equipment projects, mentor teams, and guide cross-functional efforts across the Center of Excellence for in-house molded plastics products.

The role emphasizes DMAIC-style improvements, capital project management, and collaboration with CAE and robotics teams to optimize design for manufacturability and production efficiency.

Qualifications

• 7+ years of experience in injection molding or manufacturing engineering.
• Hands-on experience with large tonnage injection molding equipment, resin delivery systems, robotic part load/unload systems, and injection mold troubleshooting.
• Mold/equipment procurement experience (quoting, sourcing, implementation).
• Gated Project Management experience in a technical cross-functional manufacturing environment.

Responsibilities

• Lead tooling and equipment projects for plastics, including molds, new equipment, and automation.
• Develop technical specifications to ensure accurate and timely delivery of molds and equipment.
• Oversee capital spending, project timelines, and KPI reporting within the COE Plastics domain.

Skills

Injection molding

Project management

Cross-functional leadership

Mold/equipment procurement

Education

B.S. Engineering

RJG certification

Tools

CAD

Moldflow CAE

Robotics integration

Job description

At GE Appliances, a Haier company, we come together to make “good things, for life.” As the fastest-growing appliance company in the U.S., we’re powered by creators, thinkers and makers who believe that anything is possible and that there’s always a better way. We believe in the power of our people and in giving them the freedom to explore, discover and build good things, together. The GE Appliances philosophy, backed by three simple commitments defines the way we work, invent, create, do business, and serve our communities: we come together, we always look for a better way, and we create possibilities.

Interested in joining us on our journey? The Principal Advanced Manufacturing Engineer (AME) for Plastics is a recognized subject matter expert in injection mold tooling and processing, molding equipment, and plastics part design. This role involves leading and managing tooling and equipment projects, contributing to the development of goals and operational plans, and implementing significant improvements that impact the function's results. The Principal AME plays a pivotal role in guiding and mentoring cross-functional teams. This role also serves as the primary technical/engineering liaison for the Center of Excellence (COE), which is the internal plastics “supplier” for all Appliance Park in-house molded products.

Position Principal Advanced Manufacturing Engineer- Plastics Tooling Location USA, Louisville, KY

How You'll Create Possibilities

• Manufacturing Project Management: Technical COE representative for all processes, cross-functional team meetings, and design reviews for injection molds, injection molding presses and associated automation equipment
• Support the GE Appliances Business Change Request (BCR) process
• Take a lead role managing an NPI Program area (i.e. all molds, new equipment, automation) by overseeing and mentoring Senior AME members
• Develop technical specifications to ensure accurate and timely delivery of associated molds/equipment
• Ensure Equipment Qualification projects are accurately created in Oracle Agile as the primary AME project management process
• Drive projects through each milestone completion with necessary stakeholder engagement and ensure Agile is updated in a timely manner
• Ability to manage and report on capital spending, project timeline/delivery status and other KPI related aspects of a project
• Safety, Quality, Productivity, Cost: Maintain certified Lock Out (LOTO) status for safe equipment operation
• Drive supplier Risk Assessments and EHS approvals of all applicable equipment
• Review part dimensional and tolerance requirements to ensure Design for Manufacturability (DFM)
• Drive Cross-functional teams to resolve part design or equipment requirement issues
• Collaborate with Plastics CAE experts to analyze design, quality, and productivity-related aspects of new plastic part designs
• Lead RFQ process for quotes, summarize and select suppliers to achieve low-cost, on-time results
• Drive supplier delivery to avoid timeline delays
• Provide communication within the COE team to ensure smooth plant implementation of molds and equipment

What You'll Bring to Our Team

• Ability to collaborate effectively across all levels of the organization to drive operational success and continuous improvement
• High energy, initiative, and motivation to contribute to a team-oriented environment
• Organizational skills with the ability to manage multiple projects and tasks efficiently
• Excellent problem-solving abilities and strong follow-through on initiatives

Minimum Qualifications

• 7+ years of experience in injection molding or manufacturing engineering
• Hands-on experience with large tonnage injection molding equipment, resin delivery systems, robotic part load/unload systems, and injection mold troubleshooting
• Mold/Equipment procurement experience (quoting, sourcing, implementation)
• Gated Project Management experience in a technical cross-functional manufacturing environment

Preferred Qualifications

• Bachelor of Science in Engineering degree (plastics / mechanical / manufacturing engineering / industrial / electrical)
• Extensive experience leading or working with injection molding machines and automated equipment operations
• Moldflow/Moldex CAE analysis experience
• CAD experience
• RJG injection molding certification
• Sepro and/or Fanuc Robotics programming and/or troubleshooting experience
• Track record of driving results through analytical methods, project scheduling, and teamwork

Working Conditions

Working conditions are normal for both an office and manufacturing environments. Work may involve lifting materials and products up to 25 pounds. Working in the manufacturing environment requires the use of safety equipment, including but not limited to safety glasses, hearing protection, gloves, and work shoes/boots. Work may require occasional weekend and/or evening work. Work will include walking and standing for extended periods, using stairs, crossovers, and ladders. Up to 30% of travel is required for international and domestic travel.

Our Culture

Our work is centered on our People and Culture as reflected in our Zero Distance philosophy and we recognize the importance of reaffirming our commitment to inclusion and diversity (I&D). This underscores our commitment to fostering an environment where every individual feels valued, connected, and empowered to contribute, while positioning our organization to adapt seamlessly to the evolving needs of our workforce and communities. This reflects our dedication to creating solutions that: Empower colleagues by fostering an environment where all voices are heard, valued, and encouraged to contribute. Strengthen communities where we live and work. Reinforce a culture of belonging, purpose, and engagement. Reflect the diversity of the communities we serve through our workforce, products, and practices. By further embedding Zero Distance into our People and Culture framework, we will continue to build a deeply connected organization. We are cultivating a culture of engagement, belonging, and connection, because while attracting new talent remains a priority, retention is a cornerstone of our strategy.

GE Appliances is a trust-based organization. It is important we offer our employees the flexibility they need to do their best work while balancing the needs of the business and individuals. When you join GE Appliances, you will have the opportunity to work with your leader to create a flexible work arrangement that balances the needs of the individual, team, and organization.

GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

GE Appliances participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

If you are an individual with a disability and need assistance or an accommodation to use our website or to apply, please send an e‑mail to [e-mail].

GE Appliances, a Haier company, is more than a place to work. We imagine, design and build some of the world's best appliances. Our people strive to improve themselves, the company and the community—building challenging and rewarding careers along the way. We value diversity, teamwork, innovation and lean manufacturing. We work with some of the best people in the world who take pride in our products and thrive on challenges. More than a place to work, GE Appliances is a place of opportunity, a place to grow and a place to develop your career.