Press Saw Operator

Iowa Aluminum, Inc.; Albia (IA); On-site; USD 35,000 - 50,000; Full time

Job summary

Iowa Aluminum, Inc. is seeking an Extrusion Saw Operator in Albia, IA. In this role, you will operate and maintain saw equipment for cutting extruded metal profiles while ensuring high quality and safety standards.

The ideal candidate will have strong mechanical skills, a commitment to quality, and the ability to work effectively in a team. Key responsibilities include preventive maintenance, quality inspections, and collaboration with other production team members.

Qualifications

• Strong mechanical skills and experience operating precision machinery.
• Excellent attention to detail and a firm commitment to quality.
• Effective communication skills and the ability to work as part of a team.
• Physical ability to manage heavy materials and stand for extended periods.
• Consistent and reliable attendance is required.

Responsibilities

• Operate and maintain the saw equipment for precise cutting of metal profiles.
• Perform daily preventive maintenance checks on the saw.
• Verify order lengths and die profiles against work orders.
• Conduct thorough inspections of materials for defects.
• Accurately position guides and adjust saw stops according to specifications.
• Manage scrap materials and keep accurate records.
• Collaborate with press operators and quality technicians.

Skills

Mechanical Proficiency

Quality Assurance

Team Collaboration

Physical Requirements

Attendance

Job description

Job Location: Albia, IA 52531

Position Overview

The Extrusion Saw Operator at Iowa Aluminum is responsible for operating and maintaining the saw equipment used in the extrusion process. This role ensures the precise cutting of extruded metal profiles according to specified lengths and profiles, maintaining high standards of quality and safety.

Key Responsibilities

1. Saw Operation and Maintenance

• Operate the saw in an effective and cost‑efficient manner while upholding quality and safety standards.
• Perform the required preventive maintenance (PM) checks on the saw daily to ensure operational efficiency.

2. Quality Control and Reporting

• Verify order lengths and die profiles against work orders before operations.
• Conduct thorough inspections of materials for any defects or imperfections post‑cut.
• Identify and scrap any defective metal to maintain quality standards.
• Report any equipment malfunctions to maintenance staff.
• Maintain a clean and organized work area to support a safe and efficient production environment.

3. Equipment Setup and Monitoring

• Accurately position guides and adjust saw stops according to cutting specifications. Continuously monitoring of saw cut position.
• Regularly check and maintain saw blades, lubrication systems, chip collectors.

4. Material Handling and Stacking

• Oversee the stacking equipment to ensure materials are properly aligned and stored in racks according to weight and balance standards.
• Develop and implement rack setups that protect materials from damage during processing.

5. Training and Safety

• Adhere to all safety protocols and wear necessary personal protective equipment (PPE) while operating machinery.
• Participate in safety and job training sessions as required.
• Adhere to all company safety policies, practices, and procedures.

6. Scrap Management

• Manage scrap materials by cutdown and disposing of scrap.
• Keep accurate track of aluminum pieces scrapped at the press finish saw.

7. Team Collaboration

• Actively collaborate with the press operators, quality technicians, and stretcher operators to ensure a cohesive production process.
• Support team efforts in troubleshooting and problem‑solving to enhance overall operational efficiency.
• Assist with log loading, scrap dumping, tooling changes, and sample cutting during downtime.
• Provide training and assistance to new team members or operators as needed.

Qualifications

• Mechanical Proficiency: Strong mechanical skills and experience operating precision machinery.
• Quality Assurance: Excellent attention to detail and a firm commitment to quality.
• Team Collaboration: Effective communication skills and the ability to work as part of a team.
• Physical Requirements: Physical ability to manage heavy materials and stand for extended periods. Frequent bending, lifting, and reaching.
• Attendance: Consistent and reliable attendance is required.