Plastics Process Engineer: Data-Driven Optimization & Uptime

Novolex

Connersville (IN)

On-site

USD 75,000 - 110,000

Full time

14 days+

Get more replies from employers

Send a job-specific resume in minutes.

Job summary

Novolex is seeking a Process Engineer to troubleshoot and optimize manufacturing processes, drive continuous improvement, and improve product quality across our production sites. The role emphasizes data analysis, process capability studies, and leading Kaizens to reduce variation and increase uptime.

The candidate will work on process control initiatives, collaborate with maintenance, and develop training programs to elevate workforce expertise.

Qualifications

B.S. degree in Engineering – preferably with concentration in plastics/material science, or, in the absence of a plastics degree a minimum of 5 years engineering experience in extrusion, thermoforming processes or plastics processes.
Strong skillset in sheet extrusion and inline thermoforming.
Working knowledge of statistical process control, design of experiments and quality systems.
Background in continuous improvement process and principles – 5-10 years of prior experience participating in and preferably leading focused improvement teams is a must.
Superior supervisory experience – directing work, coaching, managing performance and development; ability to coach and train at all levels.

Responsibilities

Troubleshoot problems associated with manufacturing processes.
Conduct tests and monitor the process performance throughout production.
Identify and reduce process variation within tolerable limits using data and process controls.
Utilize current and historical data to identify opportunities for improved efficiency and control.
Champion process control efficiency and continuous improvement initiatives.
Mine and analyze production data to identify trends, risks, and opportunities.
Drive understanding of process control methodology to minimize reactive quality checks.
Perform process capability studies, DOE, and statistical process control analysis.
Lead and support structured problem-solving activities (Kaizens, A3s, etc.).
Identify high-performing assets and replicate best practices across operations.
Evaluate and implement process improvements for production operations.
Train and educate employees on process integrity, control, and best practices.
Develop and maintain technical training programs and trouble shooting guidelines.
Support onboarding and ongoing training for new and existing employees.
Support equipment upgrades, retrofits, and reliability initiatives.
Partner with Maintenance and operations to improve equipment uptime and performance.
Manage process-related risks and highlight potential issues proactively.
Determine technical and economic feasibility of process improvements and new programs.
Develop capital estimates for new products or equipment investments.