Plastics Lead

Sazerac; Carrollton (TX); On-site; USD 65,000 - 85,000; Full time

Benefits offered by this job

Medical, dental, vision

401(k) with company match

Paid time off

Growth opportunities

Job summary

BuzzBallz in Carrollton, Texas, is seeking a Plastics Lead to run the day-to-day Plastics department, guiding a shift team to meet safety, quality, and production goals while driving continuous improvement. The ideal candidate has hands-on blow molding expertise and strong leadership to troubleshoot equipment, reduce downtime, and coach technicians on SOPs and GMPs.

You will partner with Maintenance, Quality, and Warehouse teams to resolve issues quickly and uphold our zero-loss objectives in a

Qualifications

• High school diploma or GED required.
• Minimum 3 years of blow molding experience in manufacturing.
• Minimum 2 years of leadership/supervisory experience in manufacturing.
• Experience in fast-paced manufacturing or CPG environments.
• Strong troubleshooting skills for blow molding equipment.
• Ability to communicate effectively at all organizational levels.

Responsibilities

• Lead Plastics team to meet safety, production, quality, and efficiency goals.
• Provide technical leadership and troubleshooting for blow molding equipment.
• Conduct start-up meetings and daily management activities.
• Ensure production and safety documentation is complete and accurate.
• Coordinate with Maintenance, Quality, Production, and Warehouse to resolve issues.
• Coach and develop Plastics Technicians on SOPs and GMPs.

Skills

Leadership

Troubleshooting

Blow molding

Process optimization

Communication

Safety compliance

Education

High school diploma or GED

Associate degree or technical training (preferred)

Tools

Krones

SIPA

Bekum

Uniloy

Job description

Sazerac Company Overview

BuzzBallz is a woman-founded, ready-to-drink cocktail brand launched in 2009 in Carrollton, Texas. Known for bold flavors, quality ingredients, and a fun, distinctive approach to beverages, BuzzBallz quickly grew from a local idea into a nationally recognized brand.

In 2024, BuzzBallz joined Sazerac, one of the world’s most respected and family-owned spirits companies with more than 400 years of heritage and a global portfolio of iconic brands like Buffalo Trace, Pappy Van Winkle, Fireball, 99 and Southern Comfort. Together, we combine BuzzBallz’s creativity and innovation with Sazerac’s craftsmanship, scale, and operational excellence.

We’re building teams that value safety, quality, continuous improvement, and doing things the right way—while still having fun along the way.

For more information, please visit our website:www.BuzzBallz.com

Job Description/Responsibilities

The Plastics Lead is responsible for leading the day-to-day operations of the Plastics department by providing direction, support, and training to assigned team members while ensuring production goals are achieved safely, efficiently, and with the highest level of quality. This role serves as the shift leader for the department, driving accountability for safety, productivity, quality, and continuous improvement initiatives.

The Plastics Lead is expected to be a hands-on leader with strong technical knowledge of blow molding operations and plastics manufacturing processes. This position plays a critical role in troubleshooting equipment, minimizing downtime, reducing waste, and supporting the department's Zero Loss objectives.

Daily responsibilities include conducting startup meetings, leading Tier I Board discussions, ensuring production documentation is completed accurately, verifying the production area is properly staffed and supplied, coordinating shift priorities, monitoring machine performance, and providing on-the-job coaching and technical support to team members.

The ideal candidate thrives in a fast-paced manufacturing environment, demonstrates strong leadership skills, and is passionate about developing employees while driving operational excellence.

• Lead and support assigned Plastics team members throughout the shift to safely meet production, quality, and efficiency goals.
• Provide technical leadership and troubleshooting support for blow molding equipment and associated production processes.
• Conduct daily startup meetings and facilitate Tier I Board discussions.
• Ensure all required production, quality, safety, and downtime documentation is completed accurately and on time.
• Verify assigned production areas are adequately staffed with materials, equipment, and resources before production begins.
• Monitor machine performance and identify opportunities to reduce downtime, scrap, and overall production losses.
• Utilize root cause analysis and problem-solving tools to support Zero Loss initiatives and continuous improvement efforts.
• Coordinate with Maintenance, Quality, Production, and Warehouse teams to resolve production issues quickly.
• Train, coach, and mentor Plastics Technicians on safe work practices, standard operating procedures, and equipment operation.
• Promote compliance with company policies, GMPs, food safety standards, and all safety requirements.
• Ensure housekeeping standards are maintained throughout the department.
• Support shift change communication and ensure smooth transitions between shifts.
• Assist with performance coaching, employee development, and departmental cross-training.
• Perform additional duties as assigned.

Qualifications/Requirements

Minimum Qualifications (Required)

• High school diploma or GED equivalent.
• Minimum 3 years of blow molding experience in a manufacturing environment.
• Minimum 2 years of leadership, lead, or supervisory experience in a manufacturing environment.
• Experience working in a fast-paced manufacturing or consumer packaged goods (CPG) environment.
• Strong troubleshooting skills related to blow molding equipment and manufacturing processes.
• Ability to communicate effectively with all levels of the organization.
• Strong planning, organizational, analytical, and technical skills.
• Ability to prioritize multiple tasks while maintaining production goals.
• Ability and willingness to work overtime, weekends, holidays, and non-traditional schedules as business needs require.
• Basic computer skills and ability to complete production documentation accurately.

Preferred Qualifications

• Associate degree, technical school certification, or completion of an industrial apprenticeship program.
• Experience with Krones, SIPA, Sidel, Bekum, Uniloy, or similar blow molding equipment.
• Experience in beverage, food manufacturing, plastics, packaging, or other high-speed manufacturing environments.
• Lean Manufacturing, Six Sigma, or Continuous Improvement experience.
• Experience leading production startup meetings and Tier I Daily Management systems.
• Forklift certification or ability to become certified.

Physical Requirements

• Ability to stand and walk for extended periods throughout the shift.
• Frequently lift, push, pull, and carry up to 50 pounds.
• Frequently bend, twist, kneel, crouch, climb stairs, and occasionally climb ladders.
• Ability to safely work around moving machinery and industrial equipment.
• Ability to work in varying temperatures, noise levels, and manufacturing conditions.
• Must be able to wear required PPE at all times.
• Ability to maintain regular, predictable, and reliable attendance

Culture and Benefits

Conditions of EmploymentMust be able to pass a background check, drug screening, and authorized to work in the US.

What We Offer:

• Benefits include: medical, dental, vision, life insurance, as well as FSA options.
• 401k with employer matching, PTO, free lunch on weekdays and growth opportunities.

BuzzBallz is a woman-owned alcohol brand founded by Merrilee Kick in 2009 and is in Carrollton, Texas. BuzzBallz produces a wide variety of ready to drink cocktails. For more information, please visit our website: www.BuzzBallz.com.