Plant Operations Manager: Lean & Continuous Improvement

Clear Concepts, Inc.; Bloomington (IL); On-site; USD 90,000 - 130,000; Full time

Job summary

Clear Concepts, Inc. is seeking an Operations Manager to oversee day-to-day plant operations in a complex manufacturing environment, with emphasis on safety, quality, on-time delivery, and cost targets.

This hands-on leader will drive continuous improvement and Lean initiatives in an automotive supplier setting. You will lead production teams, support new program launches, manage KPIs, and collaborate with senior management to boost productivity and profitability.

Qualifications

• Bachelor's degree preferred or equivalent manufacturing leadership experience.
• Proven experience managing complex manufacturing operations; automotive supplier experience strongly preferred.
• Experience supporting new program launches and production ramp-ups.
• Strong knowledge of Lean Manufacturing, continuous improvement, and problem-solving methodologies.
• Working knowledge of automotive quality systems and customer requirements.
• Experience with financial controls, budgeting, labor management, and operational KPIs.
• Strong leadership, communication, organizational, and decision-making skills.
• Demonstrated ability to lead teams, develop talent, and drive measurable operational results.

Responsibilities

• Oversee daily plant operations to achieve safety, quality, delivery, and cost objectives.
• Lead production teams and ensure customer schedules and manufacturing requirements are met.
• Drive continuous improvement initiatives, Lean Manufacturing, 5S, and operational efficiencies.
• Monitor labor efficiency, machine utilization, production performance, and operating costs.
• Lead and develop Production Supervisors, Team Leaders, Technicians, and production personnel.
• Ensure compliance with quality standards, customer-specific requirements, and safety policies.
• Lead root cause analysis and 8D corrective actions to address quality, downtime, and production issues.
• Support new program launches, production readiness, and manufacturing ramp-up activities.
• Identify opportunities to reduce costs, improve productivity, and increase plant profitability.
• Maintain a safe, organized, and efficient manufacturing environment.
• Communicate operational performance, improvement initiatives, and business results to senior management.
• Promote employee engagement, accountability, and a culture of operational excellence.

Skills

Lean Manufacturing

Continuous Improvement

Problem Solving

Leadership

Communication

Organizational Skills

Decision Making

Safety Compliance

Education

Bachelor's degree

Job description

Clear Concepts, Inc. is seeking an Operations Manager to oversee day-to-day plant operations in a complex manufacturing environment, with emphasis on safety, quality, on-time delivery, and cost targets.

This hands-on leader will drive continuous improvement and Lean initiatives in an automotive supplier setting. You will lead production teams, support new program launches, manage KPIs, and collaborate with senior management to boost productivity and profitability.