Plant Manager - Bristol, PA

Dunmore; Bristol Township (Bucks County); On-site; USD 110,000 - 170,000; Full time

Job summary

Dunmore International Corp. in Bristol Township, PA, seeks a Plant Operations Manager to lead production with the highest safety and quality standards.

Aligning all departments, you will promote continuous improvement and develop KPIs to drive plant performance while coordinating with Engineering to maximize machine uptime. You will manage staffing, drive OEE improvements, and sponsor Lean projects, aiming to enhance customer satisfaction and ensure regulatory compliance in a high-tech

Qualifications

• Bachelor's degree in Engineering or technical field with 8+ years in operations management.
• Strong leadership, analytical thinking, and communication skills.
• Experience with continuous improvement and safety programs.

Responsibilities

• Creates a safe work environment and leads the facility safety committee.
• Oversees quality, scrap, yields, and corrective actions with cross-functional teams.
• Leads productivity by managing headcount and asset staffing, improving OEE.
• Drives continuous improvement projects with Lean methodologies.
• Ensures regulatory compliance for hazardous waste and air permits.
• Supports budgeting, headcount planning, and manufacturing strategies.
• Collaborates with Planning, Sales, R&D, and Engineering to set priorities.

Skills

Leadership

Safety leadership

Operations management

Continuous improvement

People management

Education

Bachelor's degree in Engineering

Tools

Microsoft Office

Job description

Job Description

About Dunmore International Corp:

Acquired by Steel Partners in February 2018 as part of the Diversified Industrial Segment, Dunmore manufactures innovative technical films for Aerospace, Automotive, Commercial Graphics, Packaging applications. Dunmore has deep expertise in novel coatings, films and multi-layer laminates based on 14,000 unique chemistries and constructions, and significant experience in handling foils, plastics and fabrics. As a trusted Industry partner for over 50 years, Dunmore collaborates with customers in high growth markets to design, develop and manufacture a range of highly engineered value-added product solutions. Dunmore clients include several Fortune 500 companies across 25+ countries and is a Gold Level Supplier to one of the world's largest aircraft manufacturers. Dunmore's mission is to delight its customers through technical innovation, high levels of service and open collaboration to solve difficult application problems.

Summary:

This position strategically leads and delivers the goals of the business through production output of the plant with the highest safety and quality standards. Ensures the alignment and collaboration of all departments. Promotes and holds team accountable for operating with a continuous improvement mindset. Develops metrics and KPIs for the facility to drive improvement in performance. Coordinates with engineering to ensure machine uptime.

Primary Responsibilities:

• Creates a Safe Work Environment by adopting and promoting rules that meet regulatory requirements and the safety of workers; and by reinforcing positive safety actions while eliminating unsafe acts/programs; and by instilling respect within and among workforce. Lead sponsor of the facility Safety Committee coordinating with the EH&S Manager to set the direction for the committee. Oversee associate participation in safety programs and work with managers to drive increased participation. Lead effective incident and accident investigations.
• Supports Overall Quality of Products Manufactured at the Facility by coordinating with the Quality Department to address complaints and product returns. Travel to customer and/or supplier sites to help address material conformance issues. Measure and manage Operations quality performance including scrap, product yields and production variance. Lead Production Managers to facilitate timely and effective corrective actions.
• Leads Productivity of the Operations Team by managing headcount and asset staffing. Builds a flexible cross-functional team to minimize disruptions to critical assets. Coordinates equipment downtime with maintenance to facilitate effective preventive maintenance and equipment upgrades. Initiates projects to increase machine uptime and improve OEE. Manages On-Time & In-Full plus other KPIs for the facility. Looks for bottlenecks and logistics obstacles and develops solutions to eliminate or reduce.
• Supports Continuous Improvement Initiatives by evaluating processes and analyzing data to help identify projects. Act as a change agent to institute new processes or improve existing processes. Works closely with Dunmore's Lean expert on identified opportunities, sponsoring projects, resourcing projects with the appropriate Operations personnel and ensuring follow through on actions and sustaining the improvements.
• Enhances Customer Satisfaction with a hands on approach ensuring customer visits and issues are prioritized at the facility. Leads specific customer projects, moving from pilot to production; providing support as subject matter expert, assisting in root cause analysis and offering alternative solutions; by optimizing processing to reduce cost to manufacture; and hosting customers during on-site visits and audits.
• Develops the Team by recruiting, motivating, advising, coaching, training, and as needed, disciplining and terminating associates. Build a team which is technically and philosophically aligned with organizational objectives; and by ensuring related objectives are incorporated throughout facility. Ensures learning and development of the team. Leads by example to instill a sense of urgency and promote a highly engaged team.
• Supports Regulatory Compliance of the Facility by Ensuring policies and procedures regarding hazardous waste collection and disposal and air permit requirements are being followed. Works closely with the EH&S Manager to keep the company in full compliance with all permits and/or regulations.
• Contributes to Company Profitability by preparing the headcount plans and manufacturing budgets. Minimizes scrap and waste and maximizing equipment utilization participating in Annual Strategic Planning, identifying long-term and short-range issues and goals. Expected to lead key strategic projects in support of company growth.
• Directs Efficient Operations by working closely with Planning, Customer Service, Sales and R&D to help set priorities for loading assets. Works with Operations Management team to ensure job readiness and awareness of job standards. Instills the expectation of process discipline and supports effective change management and corrective action when required.
• Provides Guidance and Technical Expertise by advising, training, and coaching employees on new products, concepts, employee relations and projects. Support Sales & Marketing in their efforts to bring new business to Dunmore including visiting customers to better understand their product requirements. Supports an effective Development process by providing guidance to Operations, R&D, Engineering & Sales in the early stages of new products.

Requirements

Qualifications

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Education/Experience - Bachelor Degree in an Engineering or Technical discipline with 8 years progressive experience in Operations Management role. Specialize in manufacturing processes in related business field, statistical analysis, process and product development; broad knowledge of high-tech industry, operations management. Broad understanding of Company capabilities. Proven success meeting/exceeding performance expectations. Advocate and facilitator of continuous improvement methods; diverse operational and progressive roles
• Demonstrate ability in - exceptional leadership skills, analytical thinking, trouble-shooting, problem solving, project management, safety initiatives, and effective communication skills. Successful history of developing a Team and leading continuous improvement initiatives.
• Computer literacy - strong Microsoft Office; ability to evaluate data utilizing various software.
• Competencies - Integrity; Customer Focus; Quality Focus; Priority Setting; Business Acumen; Strategic Focus; Results Oriented; Instilling Vision; Leadership; Team Building and Development; Influencing/Persuading.

Working Environment: office and manufacturing, warehouse, lab; travel is infrequent, but required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Physical Demands: Carrying, Sitting, Standing, Stooping, Walking

Seeing: Close, Color, Depth

Lifting: up to 20 lbs

Exposures: Chemicals, Odors, Fumes, Noise, Moving Parts, Vision Strain

Dunmore International Corp. is an equal opportunity employer. We prohibit discrimination and harassment of any kind based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy or any other protected characteristic as outlined by federal, state, or local laws. This policy applies to all employment practices within our organization, including hiring, recruiting, promotion, termination, layoff, recall, leave of absence, compensation, benefits, training, and apprenticeship. Dunmore makes hiring decisions based solely on qualifications, merit, business needs at the time.

Salary Range

TBD