Our client is the Global Automotive Manufacturer.
About the role:
The Plant Manager will have overall responsibility for the performance and success of a high-volume automotive manufacturing facility. This leader will oversee daily plant operations while driving a culture of safety, quality, operational excellence, accountability, and continuous improvement. The Plant Manager will lead cross-functional teams across production, manufacturing engineering, quality, maintenance, materials, logistics, and human resources to ensure the facility consistently meets or exceeds customer, financial, and operational objectives.
Key Responsibilities:
Operations & Manufacturing
- Provide overall leadership and direction for plant operations, ensuring production schedules, customer requirements, and operational targets are consistently achieved.
- Establish and monitor key performance indicators related to safety, quality, delivery, productivity, scrap, downtime, labor, and cost.
- Drive daily accountability throughout the organization through effective performance management and structured operating rhythms.
- Identify and eliminate bottlenecks, inefficiencies, waste, and production constraints.
- Ensure effective production planning, staffing, scheduling, and resource allocation.
- Partner with engineering and maintenance to maximize equipment reliability, uptime, and overall equipment effectiveness.
Safety & Compliance
- Establish and maintain a culture where safety is the highest operational priority.
- Ensure compliance with OSHA, environmental, regulatory, and company safety requirements.
- Lead initiatives to reduce workplace injuries, unsafe conditions, and environmental risk.
- Ensure appropriate training, procedures, audits, and corrective actions are in place.
Quality & Customer Satisfaction
- Maintain a strong quality culture focused on defect prevention and continuous improvement.
- Partner with Quality leadership to achieve customer-specific requirements, PPAP expectations, and applicable automotive quality standards.
- Lead timely resolution of customer concerns, quality issues, and corrective actions.
- Drive root-cause analysis and sustainable corrective actions to prevent recurring issues.
- Lead, mentor, and develop a high-performing leadership team across all major plant functions.
- Establish clear expectations, accountability, and performance standards throughout the organization.
- Build succession plans and development opportunities for key employees and future leaders.
- Promote employee engagement, teamwork, communication, and a culture of ownership.
- Ensure appropriate staffing levels and organizational structure to support current and future business needs.
- Champion Lean Manufacturing, Six Sigma, 5S, TPM, problem-solving, and other continuous improvement methodologies.
- Lead initiatives focused on improving throughput, labor efficiency, quality, scrap, downtime, and overall manufacturing costs.
- Utilize data and performance metrics to identify opportunities and prioritize improvement activities.
- Establish a culture of continuous improvement at all levels of the organization.
Financial & Business Performance
- Own overall plant financial performance, including operating costs, labor, scrap, overtime, capital expenditures, and productivity.
- Develop and manage the plant operating budget.
- Identify opportunities to reduce costs while maintaining or improving safety, quality, and customer service.
- Evaluate capital investments and provide business justification for equipment, technology, and facility improvements.
Customer & Cross-Functional Leadership
- Serve as a key point of escalation for major operational, quality, and customer-related issues.
- Develop strong relationships with customers, suppliers, corporate leadership, and other key stakeholders.
- Collaborate with sales, engineering, supply chain, finance, and corporate leadership to support business growth.
- Ensure the plant is prepared to support new product launches, engineering changes, and changes in customer demand.
Qualifications:
- Bachelor’s degree in Engineering, Manufacturing, Operations, Business, or a related discipline preferred.
- 10+ years of progressive manufacturing experience, with significant leadership responsibility in an automotive or Tier 1/Tier 2 supplier environment.
- Proven experience leading a manufacturing facility or large-scale production operation.
- Strong understanding of automotive manufacturing processes, quality systems, and customer requirements.
- Demonstrated success improving safety, quality, productivity, delivery, and cost performance.
- Strong knowledge of Lean Manufacturing and continuous improvement methodologies.
- Experience managing budgets, capital expenditures, and plant-level financial performance.