Plant Maintenance, Operations, Maintenance Specialist

Freudenberg; Morganfield (KY); On-site; USD 65,000 - 90,000; Full time

Job summary

Freudenberg is seeking an Automation & Controls Technician to modify, diagnose, and troubleshoot PLC systems (Allen Bradley/Siemens) and to maintain and update PLC programs. You will also program and calibrate robotics systems, perform preventive maintenance, and support system integration with vision and control technologies.

The role requires a technical degree or equivalent, 3–5 years of industrial maintenance or automation experience, and strong knowledge of electrical wiring, servo/drive

Qualifications

• Technical degree or equivalent experience in industrial maintenance or automation.
• 3-5 years of experience in industrial maintenance or automation support, preferably within automotive manufacturing.
• Experience with PLCs (Allen Bradley, Siemens) and robotics systems.

Responsibilities

• Modify, diagnose, and troubleshoot PLC systems to ensure efficient machine operation.
• Maintain and back up PLC programs and related documentation; assist in control upgrades.
• Write/modify robot programs and calibrations; perform PMs and system integration.
• Troubleshoot electrical faults, sensors, and communication networks to minimize downtime.
• Document changes in CMMS and comply with safety standards.

Skills

PLC programming

Robotics programming

Electrical & control wiring

Servo & drive configuration

Vision systems

Reading schematics

Maintenance troubleshooting

Education

Technical degree

Industrial maintenance certification

Tools

Allen Bradley

Siemens

Keyence

Fanuc

Motoman

Universal Robots

Job description

Working at Freudenberg: We will wow your world!

Automation & Controls Program

modify, and troubleshoot PLC systems (Allen Bradley / Siemens) to ensure efficient machine operation. Perform diagnostics on control circuits, sensors, and communication networks; implement corrective actions with minimal supervision. Maintain and back up PLC programs and related documentation; assist in control upgrades and integration of new equipment.

Electrical & Mechanical Systems

Independently perform advanced electrical wiring and troubleshooting for 24V, 110V, 220V, and 480V systems, ensuring compliance with NEC and NFPA 70E standards. Diagnose and repair electrical faults, including short circuits, grounding issues, and component failures, minimizing downtime. Execute PMs and rebuilds on motors, drives, and servo systems, maintaining alignment, calibration, and motor performance.

Robotics & Automation Equipment

Write, modify, and optimize programs for robots including calibration and system integration with PLCs, sensors, and vision systems. Perform robot PMs including inspection, cleaning, lubrication, and calibration; ensure motion paths and tool offsets meet production accuracy requirements. Troubleshoot mechanical and electrical faults on robots to minimize cycle loss and improve repeatability.

Press and Production Equipment

Execute preventive and corrective maintenance on Rubber Presses (Rep/LWB) and similar hydraulic or servo-driven machines. Calibrate temperature, pressure, and motion profiles to maintain process control and quality standards. Identify and replace faulty sensors, valves, or heating elements; verify system operation post-maintenance.

Vision & Quality Systems

Troubleshoot and adjust vision systems used in inspection and automation processes. Support program adjustments and calibration to maintain detection accuracy and reject control. Assist with system integration between vision, robotics, and PLC controls.

Technical Documentation & Compliance

Accurately document wiring changes, program modifications, PM results, and repair actions in CMMS. Follow all safety procedures including Lockout/Tagout, arc-flash, and electrical PPE protocols per NFPA 70E. Maintain compliance with all company policies, maintenance procedures, and regulatory standards.

Leadership & Continuous Improvement

Provide mentorship to junior technicians through on-the-job training and troubleshooting guidance. Participate in continuous improvement projects targeting OEE, scrap reduction, and equipment reliability. Collaborate cross-functionally with production, quality, and engineering to implement process improvements.

Qualifications

Technical degree, industrial maintenance certification, or equivalent experience. Minimum 3-5 years of experience in industrial maintenance or automation support, preferably within automotive manufacturing.

Technical Proficiency

• PLC Programming (Allen Bradley, Keyence)
• Robotics Programming & Calibration (Fanuc, Motoman, Universal)
• Electrical & Control Wiring (24V-480V)
• Servo & VFD Drive Configuration
• Hydraulic & Pneumatic Systems
• Vision Systems (Keyence, Cognex preferred)
• Reading Electrical Schematics, Diagrams & Prints

The Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. Employment opportunities are available to all applicants and associates without regard to race, color, religion, creed, gender (including pregnancy, childbirth, breastfeeding, or related medical conditions), gender identity or expression, national origin, ancestry, age, mental or physical disability, genetic information, marital status, familial status, sexual orientation, protected military or veteran status, or any other characteristic protected by applicable law.

Working at Freudenberg: "We will wow your world!" This is our promise. As a global technology group, we not only make the world cleaner, healthier and more comfortable, but also offer our 51,000 employees a networked and diverse environment where everyone can thrive individually. Be surprised and experience your own wow moments.