Packaging Design Engineer

Top Prospect Group LLC; North Billerica (MA); On-site; USD 90,000 - 110,000; Full time

Job summary

Top Prospect Group in North Billerica, MA is seeking an on-site Packaging Design & Applications Engineer to deliver end-to-end packaging design, application support, and manufacturing support at our MA facility.

You will develop custom protective packaging in SolidWorks, including crates, corrugated, foam assemblies, and inserts, while collaborating with customers and internal teams to meet technical requirements.

Qualifications

• Bachelor's degree in Packaging Engineering, Mechanical Engineering, Industrial Engineering, or related technical field preferred.
• Equivalent relevant industry experience will be considered.
• Proficiency in SolidWorks for 3D CAD modeling and design.
• Ability to work on-site 100% in North Billerica, MA.

Responsibilities

• Develop custom protective packaging in SolidWorks, including crates, corrugated, and foam assemblies.
• Collaborate with customers, account managers and internal teams to gather requirements and design concepts.
• Prepare takeoffs, evaluate labor, and estimate production costs for quotations.
• Coordinate prototypes and samples to verify fit, function, and manufacturability.
• Use ERP/MRP software to create BOMs, routings, and production docs.
• Partner with production to transition designs to manufacturing and support improvements.
• Create fabrication drawings, assembly instructions, and specifications.
• Select materials based on fragility, shipping conditions and sustainability.

Skills

SolidWorks

Production drawings

Communication

Cross-functional

Packaging design

Education

Bachelor's degree in Packaging Engineering or related field

Tools

AutoCAD

ArtiosCAD

ECI JobBOSS ERP

Job description

Job Title: Packaging Design & Applications Engineer

Location: North Billerica, MA

Type: Full Time Direct Hire

Salary: $ annually DOE + Excellent Benefits

Job Summary

Our client designs and manufactures custom business-to-business protective packaging, including heavy-duty crates, corrugated packaging, and custom-engineered foam. We are seeking an on-site Packaging Design & Applications Engineer to provide end-to-end packaging design, application support, and manufacturing support at our North Billerica, Massachusetts facility.

Essential Job Functions

• Develop custom protective packaging in SolidWorks, including shipping crates, corrugated and foam assemblies, reusable cases and inserts, blocking and bracing systems, and engineered cushioning solutions.
• Collaborate with customers, account managers, and internal teams to gather technical requirements, evaluate applications, develop design concepts, and recommend cost-effective packaging solutions.
• Prepare material takeoffs, evaluate labor requirements, and calculate estimated production costs for self-generated packaging designs in support of accurate quotations.
• Coordinate the development and evaluation of prototypes and samples to confirm fit, function, manufacturability, material performance, and customer requirements.
• Utilize ECI JobBOSS² or similar ERP/MRP software to create and maintain bills of materials, revision records, routings, and production documentation.
• Partner directly with production personnel to transition designs into production-ready packaging, resolve manufacturing constraints, and support continuous improvement efforts.
• Create and maintain fabrication drawings, assembly instructions, cut lists, specifications, and other production documentation.
• Select appropriate wood products, corrugated fiberboard, foam, hardware, and related materials based on product fragility, dimensions, shipping conditions, customer requirements, cost, and sustainability objectives.

Knowledge, Skills & Abilities (KSAs)

• Strong proficiency in SolidWorks for 3D part and assembly design.
• Ability to create accurate production drawings and technical documentation.
• Strong written, verbal, and interpersonal communication skills.
• Ability to communicate technical concepts to customers and production teams.
• Strong problem-solving and analytical skills.
• Ability to collaborate effectively across engineering, manufacturing, sales, and customer teams.
• Knowledge of packaging design principles and manufacturing processes.

Required Qualifications

• Bachelor's degree in Packaging Engineering, Mechanical Engineering, Industrial Engineering, or a related technical field preferred.
• Equivalent relevant industry experience will be considered.
• Demonstrated proficiency in SolidWorks for 3D CAD modeling and design.
• Ability to work 100% on-site in North Billerica, Massachusetts.

Preferred Qualifications

• 2-5 years of engineering or design experience in a manufacturing, fabrication, or packaging environment.
• Recent graduates with strong relevant coursework, internship experience, or a design portfolio are encouraged to apply.
• Experience with AutoCAD, ArtiosCAD, or similar 2D design software.
• Experience with ECI JobBOSS² or similar ERP/MRP systems.
• Experience with industrial wood fabrication, CNC cutting, foam conversion, or corrugated packaging production.
• Knowledge of MIL-SPEC, ISPM 15, ISTA, ASTM, or other packaging standards.

Work Environment

• This is a hands-on role performed in both an office and active manufacturing environment.
• Regular access to the production floor is required.
• Must follow all applicable safety and personal protective equipment requirements.
• Occasional travel to customer locations and other manufacturing facilities may be required.

About Us

• Founded in 2010, Top Prospect Group was created with a focus on matching high-quality candidates with top clients while fostering an environment where success is shared by all.
• In 2023, the company was acquired by HW Staffing Solutions, expanding its service offerings to include technology and professional services.