Optical Systems Automation Engineer

a fulfilling; City of Rochester (NY); On-site; USD 90,000 - 130,000; Full time

Job summary

a fulfilling seeks an Optical Systems Automation Engineer to design, implement, and maintain automated systems for optical alignment, calibration, and test of imaging and optical assemblies. This role bridges optics, motion control, machine vision, and software to enable scalable, repeatable, high-yield manufacturing of optical systems and camera modules.

The candidate will design automated alignment, develop focus/tilt/spacing algorithms, and integrate cameras, light sources, and metrology

Qualifications

• Bachelor's or Master's degree in Optical Engineering, Physics, Mechatronics, Robotics, or related field
• 5+ years experience in optical systems automation or optical manufacturing
• Strong knowledge of optical fabrication, coatings, assembly, and testing methods.
• Familiarity with optical design software (Zemax, Code V) or metrology systems (interferometry, profilometry, MTF testing).
• U.S. citizenship or permanent residency required (ITAR compliance).
• Strong understanding of Optical alignment principles and tolerancing, Imaging performance metrics (MTF/SFR, distortion, focus), Motion control systems (stages, encoders, actuators).

Responsibilities

• Design and implement automated optical alignment systems (active and passive)
• Develop focus, centering, tilt, and spacing alignment algorithms
• Integrate cameras, light sources, collimators, targets, and metrology tools
• Develop automation software (Python, C/C++, LabVIEW, or similar)
• Transition automation from lab to pilot line to production
• Support yield improvement, cycle time reduction, and process stabilization

Job description

Job Summary:

We are seeking an Optical Systems Automation Engineer to design, implement, and maintain automated systems for optical alignment, calibration, and test of imaging and optical assemblies. This role bridges optics, motion control, machine vision, and software, enabling scalable, repeatable, and high-yield manufacturing of optical systems and camera modules.

Essential Duties and Responsibilities:

Optical Automation & Alignment

• Design and implement automated optical alignment systems (active and passive)
• Develop focus, centering, tilt, and spacing alignment algorithms
• Integrate cameras, light sources, collimators, targets, and metrology tools
• Optimize alignment speed, accuracy, and yield for production use

Test & Calibration Systems

• Develop automated optical test stations (MTF, SFR, distortion, FOV, CRA, focus)
• Implement calibration routines for imaging systems and optical assemblies
• Automate pass/fail criteria, data capture, and traceability
• Support thermal, vibration, and environmental test automation as needed

Software & Controls

• Develop automation software (Python, C/C++, LabVIEW, or similar)
• Interface with motion controllers, PLCs, frame grabbers, and DAQ hardware
• Implement closed-loop optimization using image-based feedback
• Develop GUIs and operator workflows for manufacturing environments

Manufacturing Integration

• Transition automation from lab to pilot line to production
• Support yield improvement, cycle time reduction, and process stabilization
• Develop fixtures, tooling, and work instructions
• Support GR&R, Cp/Cpk, and process capability studies

Cross-Functional Collaboration

• Work closely with optical design, camera systems, mechanical, and quality teams
• Support DFM/DFA decisions related to optical tolerances and assembly strategy
• Troubleshoot optical, mechanical, and software issues in production

Education, Skills and Experience:

• Bachelor's or Master's degree in Optical Engineering, Physics, Mechatronics, Robotics, or related field
• 5+ years experience in optical systems automation or optical manufacturing
• Strong knowledge of optical fabrication, coatings, assembly, and testing methods.
• Familiarity with optical design software (Zemax, Code V) or metrology systems (interferometry, profilometry, MTF testing).
• U.S. citizenship or permanent residency required (ITAR compliance).
• Strong understanding of Optical alignment principles and tolerancing, Imaging performance metrics (MTF/SFR, distortion, focus), Motion control systems (stages, encoders, actuators).