Operations Manager

Vital Materials Co., Limited; Bowling Green (OH); On-site; USD 70,000 - 90,000; Full time

Job summary

A manufacturing company in Bowling Green, OH, is seeking an Operations Manager to oversee all manufacturing-related activities. This role is crucial in ensuring operational excellence, compliance with quality standards, and implementation of Lean manufacturing principles. The ideal candidate will have a bachelor's degree in engineering and over five years of leadership experience in manufacturing operations. Strong knowledge of Lean methodologies and excellent leadership skills are essential for driving improvements and fostering a culture of continuous learning.

Qualifications

• 5+ years of experience in manufacturing operations leadership.
• Strong knowledge of Lean Manufacturing, TPM, DFM, DOE, NPI, and 8D problem-solving.
• Excellent leadership and communication skills.

Responsibilities

• Champion Lean methodologies to minimize waste and inefficiencies.
• Plan and manage operation schedules to meet customer demand.
• Monitor KPIs such as throughput and scrap rate.

Skills

Lean Manufacturing & Kaizen

Total Productive Maintenance (TPM)

Regulatory Compliance (EPA, OSHA, NFPA)

Production Planning & Scheduling

Inventory Control

Root Cause Analysis (8D, Fishbone, 5-Why)

Education

Bachelor’s degree in engineering

Tools

ERP/MRP Systems

Job description

Operations Manager Job Description

Job Title: Operations Manager

Reports To: Plant Manager

Location: Bowling Green, OH

Position Summary

The Operations Manager leads all manufacturing related activities in a 24/7 manufacturing environment, ensuring operational excellence, quality compliance, and continuous improvement. This role drives Lean Manufacturing principles, advanced problem-solving, and embodies values Ownership Mindset, Integrity in Action, Communication, One Team, Continual Learning, Acting with Urgency, and Passion for Excellence, to deliver Organizational Excellence

Key Responsibilities

• Champion Lean methodologies (Kaizen, 5S, SMED, Value Stream Mapping).
• Minimize product change overtime through Planning and scheduling.
• Plan, organize, and manage Operation schedules to meet customer demand and delivery timelines.
• Identify waste and inefficiencies in processes and implement cost-saving measures.
• Implement Kaizen Events and conduct LPAs.
• Drive measurable improvements in OEE, scrap reduction, and cycle time.
• Direct and coordinate manufacturing operations across all shifts.
• Foster a culture of Continual Learning & Improvement across all operational areas.
• Direct and coordinate manufacturing operations across all shifts.
• Ensure smooth shift-to-shift communication and standardized work practices.
• Monitor KPIs such as throughput, scrap rate, and on-time delivery.
• Monitor preventive and predictive maintenance programs and ensure spare parts availability.
• Apply TPM principles to maximize uptime and reduce unplanned downtime.
• Apply DFM and DOE principles to improve processes and validate changes.
• Collaborate with overseas R&D for NPI and engineering changes.
• Oversee material movement from receiving to shipping and maintain accurate inventory.
• Maintain inventory between process to process and FGI safety stock.
• Ensure adherence to ISO 9001:2015, EPA, OSHA, and NFPA standards.
• Collaborate with Quality team to implement corrective actions and conduct audits.
• Lead 8D problem-solving for root cause analysis and corrective actions.
• Consolidate operational reports and present performance metrics.
• Analyze operational data to identify trends and improvement opportunities.
• Any other duties as assigned.

Qualifications

• Bachelor’s degree in engineering
• 5+ years of experience in manufacturing operations leadership.
• Strong knowledge of Lean Manufacturing, TPM, DFM, DOE, NPI, and 8D problem-solving.
• Familiarity with ERP systems and regulatory compliance.
• Excellent leadership and communication skills.
• Willingness to work overtime and flexible hours to support 24/7 operations.

Core Competencies & Manufacturing Skills

• Lean Manufacturing & Kaizen
• Total Productive Maintenance (TPM)
• Quality Systems & Audits (ISO 9001:2015)
• Regulatory Compliance (EPA, OSHA, NFPA)
• DFM, DOE, NPI
• Advanced Manufacturing Processes (CNC, assembly, automation)
• Process Engineering & PFMEA
• Root Cause Analysis (8D, Fishbone, 5-Why)
• Production Planning & Scheduling
• Inventory Control (Direct & Spare Parts)
• ERP/MRP Systems
• Team Leadership & Development