NPI Quality Engineer

Amphenol Communications Solutions; Nashua (NH); On-site; USD 90,000 - 120,000; Full time

Job summary

Amphenol Communications Solutions in Nashua, NH is seeking a proactive NPI Quality Engineer to champion quality from concept to mass production. You will interface with Nashua site teams and global locations to ensure robust designs, proper documentation, and zero-defect launches.

The role requires 4–8 years in quality engineering, strong APQP/PPAP knowledge, and experience with DFMEA/PFMEA, DV/PV, and 8D problem solving. Domestic/international travel up to 15–25% is anticipated.

Qualifications

• Bachelor's degree in engineering; Master's preferred.
• 4–8 years quality engineering in manufacturing.
• 3+ years direct NPI quality experience.
• Strong APQP/PPAP/FMEA/Control Plans/MSA/SPC/GD&T knowledge.
• Experience with 8D, DMAIC, A3 problem-solving.
• Proficient in Minitab/JMP; GD&T ASME Y14.5 knowledge.
• Familiar with QMS, document control; PLM/ERP/MES tools.
• SolidWorks CAD experience; MS Office proficiency.
• Six Sigma Green/Black Belt preferred; CQE/CRE preferred.
• Experience in regulated industries (A&D, automotive, medical).

Responsibilities

• Lead NPI quality planning, DFMEA/PFMEA, DV/PV plans, and tests.
• Lead FAI submissions with customers and internal teams.
• Support supplier qualification, audits, and PPAP reviews.
• Collaborate on Cp/Cpk, Gage R&R, and production qualification.
• Drive risk management and root-cause analysis (8D, 5-Why).
• Lead corrective actions and Lessons Learned across programs.
• Ensure compliance with ISO/IATF/AS9100/FDA where applicable.
• Represent quality in cross-functional reviews and gate meetings.
• Travel domestically/internationally up to 15–25%.

Skills

APQP

PPAP

FMEA

Control Plans

MSA

SPC

GD&T

8D

DMAIC

Statistical Tools

Education

Bachelor's degree in Mechanical/Industrial/Electrical Eng

Tools

Minitab

JMP

SolidWorks

Windchill

SAP

Teamcenter

Job description

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, is a world leader in interconnect solutions for Communications, Mobile, RF, Optics, and Commercial electronics markets. Amphenol Corporation is one of the world's largest designers and manufacturers of electrical, electronic and fiber optic connectors and interconnect systems, antennas, sensors and sensor-based products and coaxial and high-speed specialty cable. ACS has an expansive global presence in research and development, manufacturing, and sales. We design and manufacture a wide range of innovative connectors as well as cable assemblies for diverse applications including server, storage, data center, mobile, RF, networking, industrial, business equipment, and automotive.

Position: NPI Quality Engineer

Location: Nashua, NH

Position Summary

We are seeking a proactive and detail-oriented NPI Quality Engineer to serve as the primary advocate for quality from initial concept through mass production. This role acts as the voice of the customer within cross-functional teams, ensuring every new design is robust, compliant, and ready for a zero-defect launch. You will serve as a key liaison between our Nashua, NH site and our global manufacturing locations in Mexico, Vietnam, and China, ensuring seamless technical transfers and excellence in documentation.

Key Responsibilities

• NPI Quality Planning & Execution
  • Create and maintain Quality Plans, Control Plans, and Inspection Plans for new products
  • Perform and facilitate Design Reviews, DFMEA, and PFMEA activities
  • Develop and help execute Design Verification and Validation (DV/PV) plans, including test method development and statistical analysis
  • Lead FAI (First Article Inspection) submissions and approvals with customers and internal stakeholders
• Supplier & Process Quality
  • Support supplier selection, qualification, and ongoing development for new components
  • Conduct supplier process audits and PPAP reviews
  • Collaborate with Manufacturing Engineering on process capability studies (Cp/Cpk, Gage R&R) and production line qualification
• Risk Management & Problem Solving
  • Identify, assess, and mitigate quality risks throughout the product lifecycle
  • Lead root‑cause analysis and corrective/preventive actions (8D, 5‑Why, Fishbone, etc.) for NPI issues
  • Capture and drive Lessons Learned and Best Practices into future programs
• Compliance & Continuous Improvement
  • Ensure products meet applicable standards (ISO 9001, IATF 16949, ISO 13485, AS9100, FDA, etc., depending on industry)
  • Support internal and external audits (customer, certification body, regulatory)
  • Champion continuous improvement initiatives (Kaizen, Six Sigma, Lean) within the NPI process
• Cross-functional Collaboration
  • Act as the primary quality interface with Design Engineering, Project Management, Manufacturing, Sourcing, and Customer teams
  • Participate in daily and weekly NPI program meetings and gate reviews
  • Present quality status and risks to leadership
  • Identify and facilitate initiatives related to cost improvement, quality enhancement, and product performance benchmarking
  • Ability to travel domestically and internationally up to 15-25%

Qualifications

• Bachelor's degree in Mechanical, Industrial, Electrical Engineering, or a related technical field (Master's preferred)
  • 4-8 years of Quality Engineering experience in a manufacturing environment
  • Minimum of 3 years of direct NPI / New Product Development quality experience
• Strong working knowledge of APQP, PPAP, FMEA, Control Plans, MSA, SPC, and GD&T
• Experience with formal problem‑solving methodologies (8D, DMAIC, A3)
• Proficiency with statistical tools and software (Minitab, JMP, or equivalent)
• Solid understanding of drawing interpretation and GD&T (ASME Y14.5)
• Experience with Quality Management Systems (QMS) and document control
• Familiarity with PLM, ERP, and MES systems (Windchill, SAP, Teamcenter, etc.)
• Proficiency with 3D CAD software (SolidWorks preferred)
• Strong working knowledge of Microsoft Office (Word, Excel, etc.)
• Six Sigma Green Belt or Black Belt certification preferred
• ASQ Certified Quality Engineer (CQE) or Certified Reliability Engineer (CRE) preferred
• Experience in regulated industries (Automotive, Medical Device, Aerospace, Electronics)
• Knowledge of advanced quality tools (QFD, DOE, ORT, reliability testing, FTA)
• Excellent communication skills, enabling collaboration with technical and non‑technical personnel, including assembly process engineers across multiple regions

Amphenol Corporation is proud of our reputation as an excellent employer. Our focus is to provide the highest level of support and responsiveness to both our employees and our customers, the world's largest technology companies. Amphenol Corporation offers the opportunity for career growth within a global organization. We believe that Amphenol Corporation is unique in that every employee, regardless of his or her position, has the ability to positively impact the business.

Amphenol is an Equal Opportunity Employer - Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin. For additional company information please visit our website at https://www.amphenol-cs.com/