Metallurgical Lab Technician - Second Shift

IFA Powertrain Polska; Summerville (SC); On-site; USD 45,000 - 60,000; Full time

Job summary

IFA Powertrain Polska is seeking a Metallurgical Lab Technician for the Second Shift in Summerville, SC. The role involves supporting metallurgical laboratory operations, conducting tests, preparing samples, and maintaining laboratory equipment while adhering to safety standards. Ideal candidates have a high school diploma and some experience in a similar environment.

Qualifications

• 0–2 years’ experience in metallurgical testing required.
• Minimum of 2 years’ experience in automotive manufacturing environment preferred.
• Basic knowledge of hardness and tensile testing methods.

Responsibilities

• Maintain safety standards and operate laboratory equipment.
• Prepare technical reports documenting test results.
• Perform various analytical tests and prepare samples.

Skills

Analytical testing

Sample preparation

Chemical analysis

Knowledge of IATF 16949

Basic understanding of lean principles

Ability to read technical drawings

Education

High School diploma or GED

Associates Degree in a technical field

Tools

Machine shop equipment

Laboratory chemicals and reagents

Job description

Metallurgical Lab Technician - Second Shift

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Metallurgical Lab Technician - Second Shift

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Job Summary

This position is responsible for providing support to the daily operations of the Metallurgical Laboratory including sample preparation, performance of analytical tests and preparation of technical reports.

Job Summary

This position is responsible for providing support to the daily operations of the Metallurgical Laboratory including sample preparation, performance of analytical tests and preparation of technical reports.

Essential Functions

• Maintain safety standards within the assigned area of responsibility
• Operation of common machine shop equipment including (but not limited to) horizontal and vertical band saws, milling machines, lathes, grinders and hand tools
• Preparation of mechanical, chemical and corrosion test specimens
• Operation of metallurgical equipment including metallurgical abrasive saw, hand grinder, manual polisher and mounting press
• Perform preventative maintenance on laboratory equipment as necessary
• Preparation of mounted and polished metallurgical samples
• Perform acid-etching on metallurgical samples
• Preparation of corrosion testing brine solutions
• Perform hardness testing
• Perform analytical chemical analysis testing
• Perform corrosion testing including applicable acceptance testing
• Perform routine tension and compression tests
• Operation of image analysis system
• Monitor and adjust corrosion chamber(s) conditions remaining with specified limits
• Perform weekly hardness verifications
• Perform weekly pH and salinity meter verifications and / or calibrations
• Communicate effectively using Outlook
• Compile and store information electronically per IFA standard operating procedures
• Preparation of technical reports documenting test results
• Monitor laboratory 30-day sample storage and dispose of samples as necessary
• Complies with IATF 16949, ISO 14001 and ISO 17025
• Complies with organizational policies and procedures
• Utilize 5S methodology to maintain the laboratory. Performs other duties as assigned
  
  

Education

• High School diploma or GED
  
  

Experience

• 0 – 2 years’ experience in metallurgical testing
• Minimum 2 years’ experience in an automotive manufacturing environment
  
  

Specific Skills

• Working knowledge of IATF 16949, ISO 14001 and ISO 17025
• Demonstrated understanding of ISO 17025 requirements including data control, laboratory integrity and continual improvement
• Familiarity with lean principles including 5S
• Basic knowledge of machine shop equipment and practices
• Basic knowledge of handheld gages and equipment (calipers, micrometers, thickness gages, etc.)
• Basic knowledge of hardness testing methods, equipment and sample preparation
• Basic knowledge of tensile testing methods, equipment and sample preparation
• Basic knowledge of metallurgical testing methods, equipment and sample preparation
• Basic knowledge of corrosion testing methods, equipment and sample preparation
• Basic knowledge of chemical analysis testing methods, equipment and sample preparation
• Basic knowledge of laboratory chemicals and reagents
• Basic knowledge of driveshaft components
• Basic knowledge of both metric and English units of measure
• Ability to read and interpret technical drawings
• Ability to read and write English
• Ability to read and follow technical test methods and specifications
• Ability to create accurate technically competent test reports
• Ability to communicate effectively with all levels of the organization others
• Ability to work with cross-functional teams
• Trained and knowledgeable in site safety policies and procedures
• Ability to plan and organize his or her own work effectively in consultation with others
• Demonstrated knowledge of computer and software operation including MS Word, Excel, Outlook & Access
• Understand the consequences of non-conformances to the customer
• Understand the relevance and importance of their activities and how they contribute to achieving quality objectives (UNIVERSAL per IATF 16949)
  
  

Desired – Education/Skills/Experience

• Associates Degree in a technical field
• Previous metallurgical laboratory experience
• SAP experience
  
  

Physical Requirements

• Must be able to walk/move about a 190,000 sq ft manufacturing facility: 90% of the time
• Must be able to stand/walk/move about specific work area: 90% of the time
• Must be able to bend/reach/twist/stoop: 70% of the time
• Must be able to lift 40lbs on a frequent basis: 40% of the time
• Must be able to sit at a work station: 50% of the time
• Must be able to work and operate a computer terminal: 80% of the time
• Vision is required to analyze and process work; and to work on computer terminal/machine centers, etc.
• Hearing is essential for safety reasons; and to communicate with employees, supervisors, managers, vendors, suppliers and customers via conversation, group meetings, and/or phone conferences.
• Must be able to work any shift as required including overtime as needed
• Must be able to wear a painting suit and respirator
• Must be able to work with paints and solvents
• Must be able to work with laboratory

Seniority level

• Seniority level

  Entry level

Employment type

• Employment type

  Full-time

Job function

• Job function

  Research, Analyst, and Information Technology

• Industries

  Automation Machinery Manufacturing

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