Metallization Technician Stellant Systems

Central Pennsylvania Institute of Science and Technology; Williamsport (Lycoming County); On-site; USD 42,000 - 54,000; Full time

Job summary

Stellant Systems in Williamsport, PA, seeks a Metallization Technician to perform precision metallization, cleaning, and ceramic component preparation for high-power vacuum tubes and TWTs.

You will work with micro-tools under a microscope, manage chemical baths, and verify coating thickness with XRF. Strong attention to detail and safety in a cleanroom environment are essential.

Qualifications

• Must have strong fine-motor skills and the ability to work under a microscope with delicate materials.
• Experience with chemicals, plating processes, or wet-lab operations is preferred.
• Ability to read drawings and follow detailed instructions with accuracy.

Responsibilities

• Perform metallization, cleaning, and deposition on ceramic components.
• Handle parts using micro-tools and microscope work to avoid contamination.
• Conduct wet-chemistry tasks including cleaning, rinsing, and ultrasonic processes.
• Control plating parameters to meet thickness specifications.
• Inspect coating quality with XRF and visual analysis.
• Maintain chemical baths, document process data, and support process improvements.

Skills

Fine motor dexterity

Microscope handling

Attention to detail

Documentation accuracy

Manual dexterity

Education

High school diploma or equivalent

Tools

XRF equipment

Microscope

Job description

Job Title: Metallization Technician

Job Location: Williamsport, PA

The Metallization Technician performs precision metallization, cleaning, and preparation of ceramic components used in high‑power vacuum tubes and Traveling Wave Tubes (TWTs). The role combines fine mechanical handling under a microscope with chemical cleaning, electroplating, and metallizing processes in a contamination‑controlled environment. The technician supports production and engineering to ensure strong adhesion, proper conductivity, and high reliability of metallized ceramics.

Responsibilities

• Perform metallization processes including chemical cleaning, activation, plating, and deposition on ceramic components.
• Handle delicate parts using micro‑tools and microscope work to prevent contamination and defects.
• Execute wet‑chemistry tasks such as degreasing, acid/alkaline cleaning, rinsing, and ultrasonic cleaning.
• Electroplate components by controlling voltage, current, and time to meet thickness specifications.
• Inspect coating quality using XRF and microscope‑level visual inspection.
• Maintain and replenish chemical baths based on titrations, pH checks, and lab analysis.
• Perform precise fixture and alignment of ceramic parts with micro‑level accuracy.
• Apply brazing preforms, adhesives, or bonding materials as required.
• Follow cleanroom, FOD, chemical‑handling, and ESD procedures.
• Document all work, including bath data, thickness results, process steps, and inspection notes.
• Coordinate with engineering and production on metallization requirements and process improvements.
• Conduct troubleshooting and preventive maintenance on wet lab and plating.
• Handle hazardous materials safely using appropriate PPE, support chemical waste compliance.
• Prepare metallized components for testing and assist with fixture handling.
• Perform other duties as assigned.

Qualifications

• High school diploma or equivalent.
• Strong fine‑motor dexterity and ability to work under a microscope with delicate materials.
• Experience working with chemicals, plating processes, or wet‑lab operations.
• Ability to read mechanical drawings and follow detailed instructions.
• Strong attention to detail, contamination‑control discipline, and documentation accuracy.
• Ability to perform basic math for surface area, current density, and solution adjustments.
• Able to lift up to 30 lbs. and wear PPE for extended periods.
• Experience assembling miniature components under a microscope.
• Ability to interpret mechanical drawings and detailed work instructions.
• Strong attention to detail and consistency when working with delicate structures.

Preferred Qualifications

• Coursework or degree in Chemistry, Materials Science, or a related field.
• Familiarity with chemical analysis methods such as titrations, XRF, AA spectroscopy, or Hull Cell testing.
• Knowledge of metallization, plating, brazing, or bonding processes.
• Familiarity with AS9100 quality‑management standards.

Stellant Systems is an Equal Opportunity/Affirmative Action Employer. We consider applicants without regard to race, color, religion, age, national origin, ancestry, ethnicity, gender, gender identity, gender expression, sexual orientation, marital status, veteran status, disability, genetic information, citizenship status or membership in any other group protected by federal, state or local law.

To conform to U.S. Government export regulations, the applicant must be a U.S. citizen, lawful permanent resident of the U.S. (e.g. Green Card holder), or a protected individual as defined by the International Traffic in Arm Regulations (ITAR).