Education: Bachelor's degree in Mechanical Engineering
Job Summary
We are looking for an experienced Mechanical Tool Designer with 5-7 years of experience in industrial and manufacturing automation. The ideal candidate should have strong expertise in mechanical automation design, tooling, material handling, robotics, high-speed automation lines, and machine integration.
The candidate must be proficient in SolidWorks and AutoCAD and capable of independently handling complex mechanical design requirements while coordinating with onsite/offshore teams, vendors, customers, and cross-functional engineering teams.
Required Technical Skills
- Design and development of manufacturing automation systems, including:
- Assembly automation
- Machine integration
- Process optimization
- Design of conveyor systems, material-handling equipment, and transfer mechanisms.
- Design and implementation of pick-and-place systems using:
- Pneumatic systems
- Servo systems
- Robotic technologies
- Industrial robotic automation for:
- Machine tending
- Packaging
- Inspection
- Design of jigs, fixtures, tooling, and special-purpose machines (SPM).
- Strong knowledge of bowl feeder selection.
- Strong knowledge of high-speed automation line design.
- Sensor selection and application.
- Material-handling equipment and SPM design.
- Selection of standard mechanical components such as:
- LM Guides
- Servo motors
- Bearings
- Actuators
- Other mechanical purchased components
- Strong proficiency in SolidWorks and AutoCAD.
- Working knowledge of electrical devices such as switches, load cells, LVDTs, etc.
- Ability to conceptualize and develop solutions for complex mechanical design requirements.
- Ability to lead/coordinate a team of approximately 10-12 members and work effectively with onsite/offshore teams.
Key Responsibilities
- Perform engineering calculations related to:
- Strength of materials
- Speed
- Horsepower
- Temperature
- Pressure
- Force
- Other machine/tool design parameters
- Analyze engineering drawings and specifications to determine dimensions, materials, hardness, tolerances, and other design requirements.
- Evaluate the feasibility of using machines to perform sequential manufacturing operations.
- Create working drawings, detailed drawings, and Bills of Materials (BOMs) using AutoCAD and SolidWorks.
- Analyze machine designs and systems for compliance with applicable standards, including OSHA, CE, and customer-specific requirements.
- Review drawings for accuracy, material selection, machining methods, surface finishes, hardness, and manufacturability.
- Coordinate with customers, internal engineering teams, technical staff, and vendors.
- Obtain technical information and specifications from vendors.
- Follow applicable health, safety, and ISO procedures.
- Communicate task progress, project status, and technical issues to the supervising designer/project team.
- Supervise mechanical design activities at the project level and delegate tasks to team members when required.
- Quotes
- Drawing registers
- Requisitions
- Drawings
- Schedules
- Other project documentation
- Provide time estimates and resource requirements for mechanical design activities.
- Coordinate with electrical designers regarding machine input/output requirements and electrical interfaces.
- Review machine operations and sequences with PLC/programming teams.
- Support fabricators, machinists, toolmakers, and electricians during machine debug, integration, troubleshooting, and system completion.
- Determine appropriate tools, fixtures, and equipment for fabrication and assembly of mechanical components.
- Select appropriate purchased mechanical components and create purchase requisitions with required delivery dates.
- Review project instructions and drawings to determine test specifications, procedures, objectives, test equipment, and potential design issues.
- Assist in developing and maintaining mechanical design and departmental standards.
Must-Have Qualifications
- Bachelor’s degree in Mechanical Engineering.
- 5-7 years of relevant mechanical design experience.
- Strong experience in industrial/manufacturing automation.
- Proficiency in SolidWorks and AutoCAD.
- Experience with automation machinery, tooling, fixtures, conveyors, material handling, and SPMs.
- Experience with robotic, pneumatic, and servo-driven automation systems.
- Strong understanding of mechanical component selection.
- Ability to lead and coordinate mechanical design teams.
- Strong communication and collaboration skills with onsite/offshore teams.
- Ability to work with customers, vendors, programmers, electrical engineers, machinists, fabricators, and toolmakers.
Preferred Industry Background
Candidates with experience in the following areas are preferred:
- Manufacturing Automation
- Automotive Manufacturing
- Assembly Automation
- Special Purpose Machine (SPM) Design
- Robotic Automation
- Machine Integration
- Tooling and Fixture Design