Mechanical Test Engineer

Amphenol Communications Solutions; Yocumtown (PA); On-site; USD 70,000 - 95,000; Full time

Job summary

Amphenol Communications Solutions (ACS) seeks a Mechanical Test Engineer to lead mechanical and environmental evaluation of connector products in Etters, PA. You will develop robust test methods, run tests with lab technicians, and translate results into decisions on product performance.

You will design fixtures, plan qualification programs, and maintain detailed documentation, ensuring data quality and safety.

Qualifications

• Bachelor’s degree in Mechanical Engineering or related field.
• 3+ years in product testing, qualification, or mechanical design validation; connector or electromechanical experience preferred.
• Ability to design fixtures and test methods, interpret drawings and GD&T, analyze data, and write clear technical reports.
• Experience with force measurement systems, environmental chambers, and common lab instrumentation; familiarity with Instron and Bluehill is a plus.
• Strong organization, independent judgment, and ability to work with technicians and cross-functional teams.

Responsibilities

• Translate requirements into documented test plans with sample definitions, acceptance criteria, controls, and reporting.
• Own test setup and method development; collaborate with lab technicians on execution and sample prep.
• Maintain traceable records of samples, conditions, raw data, calculations, deviations and results; communicate conclusions clearly.
• Plan schedules and equipment capacity for qualification programs and urgent requests; coordinate cross-discipline work while preserving data quality and safety.
• Investigate unexpected results and recommend follow-up tests or design changes with engineers.
• Develop and execute mechanical qualification plans for insertion/withdrawal force, retention, durability, vibration, and other requirements.
• Design or specify fixtures and loading conditions for tensile, compression, bend, and cyclic tests using Instron/Bluehill or similar systems.
• Plan environmental exposures and assess effects on fit, force, warpage, and mechanical integrity with coordination from other engineers.
• Use drawings, GD&T, tolerance analysis, and statistics to relate test results to design and manufacturing variation.

Skills

Fixture design

GD&T interpretation

Data analysis

Technical reporting

Cross-functional teamwork

Independent judgment

Team collaboration with technicians

Education

Bachelor’s degree in Mechanical Engineering

Tools

Instron

Bluehill software

Environmental chambers

Job description

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, is a world leader in interconnect solutions for Communications, Mobile, RF, Optics, and Commercial electronics markets. Amphenol Corporation is one of the world’s largest designers and manufacturers of electrical, electronic and fiber optic connectors and interconnect systems, antennas, sensors and sensor-based products and coaxial and high-speed specialty cable. ACS has an expansive global presence in research and development, manufacturing, and sales. We design and manufacture a wide range of innovative connectors as well as cable assemblies for diverse applications including server, storage, data center, mobile, RF, networking, industrial, business equipment, and automotive.

Position: Mechanical Test Engineer

Location: Etters, PA

Position Summary

Lead mechanical and environmental evaluation of connector products from early development through qualification. The engineer develops robust methods and fixtures, directs hands on testing with lab technicians, and turns force, deformation, and durability data into decisions about product performance.

Responsibilities

• Translate product requirements and engineering questions into documented test plans with clear sample definitions, acceptance criteria, controls, and reporting requirements.
• Own test setup and method development, including fixtures, instrument selection, calibration status, repeatability checks, and safe operation; partner with lab technicians on execution and sample preparation.
• Maintain traceable records of sample identity, conditions, raw data, calculations, deviations, and results. Analyze variation and communicate conclusions and limitations in qualification reports and concise engineering updates.
• Plan schedules and equipment capacity for qualification programs and urgent one off requests; coordinate cross discipline work without compromising data quality or lab safety.
• Investigate unexpected results, distinguish test artifacts from product behavior, and recommend follow up tests or design changes with the responsible engineers.
• Develop and execute mechanical qualification plans for insertion and withdrawal force, terminal retention, mating durability, vibration and shock, dimensional stability, and other product specific requirements.
• Design or specify fixtures and loading conditions for tensile, compression, bend, and cyclic tests using universal test systems such as Instron equipment and Bluehill software.
• Plan environmental exposures, including thermal cycling and humidity, and assess their effects on fit, force, warpage, and mechanical integrity in coordination with electrical and materials engineers.
• Use drawings, GD&T, tolerance analysis, and statistical methods to relate test results to product design, manufacturing variation, and failure mechanisms.

Qualifications

• Bachelor’s degree in Mechanical Engineering or a closely related engineering field.
• At least 3 years of relevant experience in product testing, qualification, or mechanical design validation; connector or electromechanical product experience preferred.
• Ability to design fixtures and test methods, interpret mechanical drawings and GD&T, analyze data, and write clear technical reports.
• Experience with force measurement systems, environmental chambers, and common lab instrumentation. Familiarity with Instron and Bluehill is a plus.
• Strong organization, independent judgment, and ability to work with technicians and cross functional engineering teams.

Physical Requirements

Hands on sample fixturing and use of hand tools; frequent work at test equipment and a computer. Ability to handle test articles and equipment components up to 50 lb, with appropriate assistance or lifting equipment when needed.

Amphenol Corporation is proud of our reputation as an excellent employer. Our focus is to provide the highest level of support and responsiveness to both our employees and our customers, the world's largest technology companies. Amphenol Corporation offers the opportunity for career growth within a global organization. We believe that Amphenol Corporation is unique in that every employee, regardless of his or her position, has the ability to positively impact the business.

Amphenol is an “Equal Opportunity Employer” - Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin. For additional company information please visit our website at https://www.amphenol-cs.com/