Mechanical Test Engineer

Intellectt Inc; Spring (TX); On-site; USD 95,000 - 130,000; Full time

Benefits offered by this job

Health Insurance

401(k) Retirement

Paid Time Off

Job summary

Intellectt Inc. is seeking a Mechanical Test Engineer to support development, validation, and qualification of downhole tools.

You will design, plan, execute, and document mechanical and electromechanical tests across cross-functional teams to meet stringent performance and safety standards globally. The role involves test plan development, fixture design, data analysis, and collaboration with design, manufacturing, and quality teams.

Qualifications

• Bachelor's degree in mechanical engineering.
• 5+ years of experience in mechanical testing or related fields.
• Experience with laboratory testing equipment, data acquisition systems, sensors, and instrumentation.
• Strong understanding of mechanical design principles, materials, stress analysis and failure mechanisms.
• Ability to interpret engineering drawings, specifications, and manufacturing documentation.
• Experience troubleshooting mechanical systems and conducting root cause analysis.
• Proficient with Microsoft Office and engineering analysis tools.
• Strong technical communication and documentation skills.
• Ability to work effectively in cross-functional teams and fast-paced environments.
• Occasional travel may be required for field testing or collaboration.

Responsibilities

• Develop and execute mechanical test plans, validation protocols, and qualification programs for intelligent completion products.
• Design and implement test fixtures, pressure vessels, loading systems, and specialized equipment for verification and reliability testing.
• Conduct functional, environmental, pressure, temperature, vibration, fatigue, and lifecycle testing of downhole tools.
• Analyze test data and prepare detailed engineering reports with findings and recommendations.
• Collaborate with design engineers to evaluate performance, identify failure modes, and suggest design improvements.
• Support root cause failure investigations using FMEA, fault tree analysis, and statistical analysis.
• Ensure compliance with industry standards and internal specifications.
• Work with manufacturing and quality teams to resolve performance issues and improve reliability.
• Participate in product qualification and certification activities for global deployment.

Skills

Mechanical testing

Root cause analysis

Cross-functional teamwork

Data analysis

Education

Bachelor's degree in mechanical engineering

Tools

LabVIEW

Data acquisition systems

Sensors & instrumentation

Job description

Job Description: Mechanical Test Engineer

Position Summary:

We are seeking a highly motivated Mechanical Test Engineer to support the development, validation, and qualification of innovative downhole tools. The successful candidate will be responsible for designing, planning, executing, and documenting mechanical and electromechanical testing activities for downhole completion tools and associated technologies. This role will work closely with Product Development, Manufacturing, Reliability, and Quality teams to ensure products meet stringent performance, reliability, and safety requirements for global oil and gas operations.

Key Responsibilities:

• Develop and execute mechanical test plans, validation protocols, and qualification programs for intelligent completion products.
• Design and implement test fixtures, pressure vessels, loading systems, and specialized equipment used for product verification and reliability testing.
• Conduct functional, environmental, pressure, temperature, vibration, fatigue, and lifecycle testing of downhole completion tools.
• Analyze test data and prepare detailed engineering reports with findings, recommendations, and corrective actions.
• Collaborate with design engineers to evaluate product performance, identify failure modes, and recommend design improvements.
• Support root cause failure in investigations using engineering methodologies such as FMEA, fault tree analysis, and statistical data analysis.
• Ensure compliance with applicable industry standards, internal engineering specifications, and quality requirements.
• Work closely with manufacturing and quality teams to resolve product performance issues and improve reliability.
• Participate in product qualification and certification activities for global deployment.
• Maintain laboratory equipment, calibration records, and safe operating procedures.
• Support continuous improvement initiatives focused on test efficiency, product quality, and operational excellence.
• Adhere to all Health, Safety, and Environmental (HSE) policies and procedures.

Required Qualifications:

• Bachelor's degree in mechanical engineering or related engineering discipline.
• 5+ years of experience in mechanical testing, product validation, reliability engineering, or downhole tool development.
• Experience with laboratory testing equipment, data acquisition systems, sensors, and instrumentation.
• Strong understanding of mechanical design principles, materials, stress analysis, and failure mechanisms.
• Ability to interpret engineering drawings, specifications, and manufacturing documentation.
• Experience troubleshooting mechanical systems and conducting root cause analysis.
• Proficiency with Microsoft Office and engineering analysis tools.
• Strong technical communication and documentation skills.
• Ability to work effectively in cross-functional teams and fast-paced product development environments.
• Occasional travel may be required for field testing, customer support, or collaboration with global engineering teams.

Preferred Qualifications:

• Experience in oilfield equipment, completions, or downhole tool technologies.
• Knowledge of Intelligent Completion Systems, monitoring systems, control lines, packers, valves, and associated completion equipment.
• Familiarity with finite element analysis (FEA) tools such as ANSYS or Abaqus.
• Experience with LabVIEW, NI data acquisition systems, or similar test automation platforms.
• Understanding of reliability engineering methodologies and qualification standards.
• Experience working in high-pressure/high-temperature (HPHT) testing environments.
• Six Sigma, Lean Manufacturing, or Quality certifications are a plus.

Relevant Industries:

• Oil & Gas
• Oilfield Equipment

Priority 1

• Mechanical Testing
• Product Validation
• Reliability Engineering
• Pressure, Temperature, Vibration & Fatigue Testing

Priority 2

• Test Fixtures & Pressure Vessels
• Data Acquisition & Instrumentation
• FMEA
• Mechanical Design & Stress Analysis

Nice to Have:

• ANSYS / Abaqus
• HPHT Testing

What to Look for on Resume:

• Hands-on mechanical testing experience
• Product testing and qualification
• Laboratory equipment and instrumentation
• Failure analysis and troubleshooting
• Engineering drawings and documentation
• Oilfield / downhole tool experience

Do Not Consider:

• Less than 5 years of relevant experience
• No Mechanical Engineering or related degree
• No mechanical testing or product validation experience
• Education & Experience:
• Bachelor's degree in Mechanical Engineering or related discipline
• 5+ years of relevant experience

Employees hired into this position are eligible for the following benefits, subject to the applicable plan terms and eligibility requirements:

• Health Insurance: Medical, dental, and vision insurance options are available through a third‑party provider. Employees are responsible for paying the full cost of their insurance premiums.
• Retirement Benefits: A 401(k) retirement savings plan is available. No employer matching or other employer contributions are provided.
• Paid Time Off (PTO): No PTO other than that required by applicable state and local laws

Intellectt Inc. is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, national origin, age, disability, genetic information, veteran status, or any other characteristic protected by applicable federal, state, or local law.