Mechanical Integrity Engineer

NES Fircroft; El Paso (TX); On-site; USD 95,000 - 140,000; Full time

Job summary

NES Fircroft is seeking a site Mechanical Integrity Lead to drive inspections and reliability programs at a chemical processing facility in Texas. You will lead condition monitoring, manage API-based inspections, and ensure MIQA compliance across maintenance and operations.

The role requires a bachelor’s degree in engineering (mechanical preferred) and 2+ years in mechanical integrity or high-hazard environments; expect on-site responsibilities, safety leadership, and collaboration across

Qualifications

• Bachelor’s Degree in Engineering required; Mechanical Engineering preferred.
• Experience with Mechanical Integrity and QA programs, plus maintenance supervision.

Responsibilities

• Provide technical leadership for monitoring and inspection of mechanical, electrical, and instrumentation/control systems to improve reliability.
• Define condition monitoring requirements and lead Predictive and Preventive Maintenance programs.
• Support reliability improvement initiatives and long-term asset integrity strategies.
• Oversee inspections in accordance with API 510, API 570, and API 653 standards.
• Ensure compliance with RAGAGEP and OSHA 1910.119 Process Safety Management (PSM) requirements.
• Manage and implement corrosion monitoring programs including PSAIM.
• Ensure inspection and repair activities are documented in accordance with regulatory and corporate MIQA standards.
• Develop QA/QC plans and Inspection Test Plans (ITPs) for new equipment fabrication and installation.
• Coordinate quality inspections at vendor facilities and onsite.
• Review NDE results, determine corrective actions, and ensure completion.
• Perform engineering calculations including minimum allowable thickness and remaining useful life assessments.
• Coordinate contract inspection and NDE activities, including field execution oversight.
• Identify and execute reliability and site improvement projects.
• Lead minor capital projects and support Management of Change (MOC) activities.
• Participate in design reviews and provide recommendations to improve equipment reliability.
• Ensure all activities comply with safety and environmental requirements.
• Serve as a member of the site Process Safety Management (PSM) Committee with emphasis on Mechanical Integrity and Quality Assurance.

Skills

Mechanical Integrity

Reliability engineering

Quality Assurance

PSM

NDE methods

SAP

CMMS

Cross-functional collaboration

Analytical skills

Education

Bachelor’s Degree in Engineering (Mechanical preferred)

Tools

SAP

CMMS

Job description

This position will be responsible for leading the site Mechanical Integrity inspection program while providing maintenance and reliability engineering support for a chemical processing facility. The role will focus on improving asset reliability, ensuring regulatory compliance, and enhancing overall equipment performance across the site.

Key Responsibilities

Reliability Engineering & Asset Performance

• Provide technical leadership for monitoring and inspection of mechanical, electrical, and instrumentation/control systems to improve reliability
• Define condition monitoring requirements and lead Predictive and Preventive Maintenance programs
• Support reliability improvement initiatives and long-term asset integrity strategies

Inspection, Compliance & Mechanical Integrity

• Oversee inspections in accordance with API 510, API 570, and API 653 standards
• Ensure compliance with RAGAGEP and OSHA 1910.119 Process Safety Management (PSM) requirements
• Manage and implement corrosion monitoring programs including PSAIM®
• Ensure inspection and repair activities are documented in accordance with regulatory and corporate MIQA standards

Documentation & Reporting

• Develop and maintain standardized inspection and maintenance plans
• Review post-inspection reports and drive recommendations through to closure
• Maintain equipment inspection history and inspection plans within SAP and site systems
• Track and report reliability and MIQA performance metrics

Repair, Maintenance & Field Support

• Develop repair plans for fixed equipment
• Coordinate maintenance activities, repair execution, and equipment installations to ensure compliance and quality standards
• Administer field contractor activities related to repairs and inspection services

Quality Assurance & Technical Oversight

• Develop QA/QC plans and Inspection Test Plans (ITPs) for new equipment fabrication and installation
• Coordinate quality inspections at vendor facilities and onsite
• Review NDE results, determine corrective actions, and ensure completion
• Perform engineering calculations including minimum allowable thickness and remaining useful life assessments

Project & Program Management

• Coordinate contract inspection and NDE activities, including field execution oversight
• Identify and execute reliability and site improvement projects
• Lead minor capital projects and support Management of Change (MOC) activities
• Participate in design reviews and provide recommendations to improve equipment reliability

Safety & Leadership

• Ensure all activities comply with safety and environmental requirements
• Serve as a member of the site Process Safety Management (PSM) Committee with emphasis on Mechanical Integrity and Quality Assurance
• Participate in corporate MIQA initiatives and lead implementation efforts at the site level

Qualifications & Experience

• Bachelor’s Degree in Engineering required; Mechanical Engineering preferred
• Minimum 2 years of experience supporting Mechanical Integrity and Quality Assurance programs or maintenance supervision
• Minimum 2 years of experience within high-hazard chemical processing, refining, or similar industrial environments
• Working knowledge of Process Safety Management (PSM)
• Experience with CMMS platforms; SAP experience preferred
• Ability to support plant operations in an on-call capacity as required

Preferred Technical Experience

• Familiarity with API 510, API 570, API 653, ASME B31.1, ASME B31.3, NBIC, NACE SP0294, and RTP-1
• Knowledge of NDE methods including PT, MT, RT, TIR, UT, and vibration analysis
• Familiarity with welding processes and fixed equipment inspection
• Experience supporting highly hazardous chemical processes
• Strong analytical, organizational, and problem-solving capabilities
• Strong communication and cross-functional collaboration skills

Additional Requirements

• Valid driver’s license required
• TWIC card, or ability to obtain one
• Ability to work in high-hazard industrial environments including confined spaces, elevated areas, and outdoor conditions
• Ability to wear required PPE and respond to operational alarms and site conditions
• Approximately 10% travel required

Why Work Here

• Join a company focused on sustainability, circular economy solutions, and industrial process innovation within the sulfur and chemical processing industries
• High-impact Mechanical Integrity role with direct influence on reliability, compliance, asset performance, and plant safety across a critical manufacturing operation
• Opportunity to work alongside experienced engineering, inspection, maintenance, and operations professionals in a collaborative environment focused on continuous improvement
• Exposure to advanced reliability programs, corrosion monitoring systems, API-based inspection programs, and capital improvement projects supporting long-term technical growth
• Comprehensive benefits package including PTO, medical, dental, vision, and employer-sponsored 401(k) programs
• Organization committed to safety, training, environmental stewardship, and operational excellence across industrial manufacturing sites