Mechanical FEA Modeler (Abaqus)

Kaleidoscope Innovation; Austin (TX); On-site; USD 110,000 - 150,000; Full time

Job summary

Kaleidoscope Innovation is seeking skilled Abaqus FEA modelers to join our engineering team onsite in Cupertino, CA. You will handle pre-processing, geometry clean‑up, material definitions, and meshing, and occasionally run and interpret FEA simulations to support diverse projects.

The ideal candidate has deep expertise in finite element modeling, experience with NX CAD for geometry prep, and familiarity with ANSA or Hypermesh is a plus.

Qualifications

• Bachelor's or Master's degree in Mechanical or Aerospace Engineering.
• 3+ years of finite element modeling experience using Abaqus CAE.
• Expert-level knowledge of model preparation, meshing, and BCs/loads.
• Experience importing/exporting geometries with NX CAD.
• Strong analytical and problem-solving skills with attention to detail.
• U.S. work authorization with no visa sponsorship available.

Responsibilities

• Develop detailed finite element models using Abaqus CAE to simulate mechanical, structural, and thermal performance.
• Pre-process and post-process complex simulations with accurate model setup, meshing, and analysis.
• Apply expert mesh-building techniques, including scripting for element grouping and keywords.
• Develop material models from testing data.
• Troubleshoot modeling issues and refine models for convergence and efficiency.
• Maintain knowledge of simulation best practices and advancements in FEA.

Skills

Finite element modeling

Abaqus CAE expertise

Education

Bachelor's or Master's degree in Mechanical/Aerospace Engineering

Tools

Abaqus CAE

NX CAD

ANSA

Hypermesh

Job description

* Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time. *

Job Summary

We are seeking skilled and detail-oriented Abaqus FEA (Finite Element Analysis) Modelers to join our engineering team onsite in Cupertino CA. The ideal candidate will be responsible for all pre-processing steps, including geometry clean‑up, material definitions, and meshing techniques, as well as occasionally running and interpreting FEA simulations using Abaqus software to support various engineering projects. This role requires in-depth knowledge of finite element modeling, expert skills in FEA model and meshing techniques, and experience with NX CAD software for geometry preparation. Working‑level skills in other preprocessors including ANSA and Hypermesh are a strong plus.

Key Responsibilities

• Develop detailed finite element models using Abaqus CAE software to simulate mechanical, structural, and thermal performance
• Pre-process and post-process complex simulations, ensuring accurate model setup, meshing, and analysis
• Apply expert techniques and best practices for building high-quality mesh models, including manual methods and scripting for element grouping and keywords
• Develop material models using material testing data
• Troubleshoot and resolve modeling issues, refining models to improve convergence and computational efficiency
• Maintain up-to-date knowledge of simulation best practices and advancements in FEA technology

Minimum Qualifications

• Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field
• [MUST HAVE] Minimum of 3 years of experience in finite element modeling using Abaqus CAE
• Expert‑level knowledge of model preparation, meshing, material models, boundary conditions, and load applications
• Experience with NX CAD software for importing and exporting model geometries
• Strong analytical and problem‑solving skills with keen attention to detail
• Excellent communication skills for reporting and collaborating with team members
• Valid US work visa, with no export compliance restrictions

Preferred Qualifications

• Experience with ANSA and Hypermesh
• Background in mechanical design or structural analysis
• Scripting experience (Python or similar) to automate tasks in Abaqus
• Experience modeling composite materials or advanced material properties
• Experience in battery technology

Kaleidoscope, an Infosys Company, is an equal opportunity employer, and all qualified applicants will receive consideration without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, spouse of protected veteran, or disability.