Mechanical Engineering Consultant - Pressure Systems

Structural Integrity Associates; Denver (CO); Hybrid; USD 95,200 - 164,640; Full time

Benefits offered by this job

401(k) with employer match

Paid time off

Comprehensive health insurance

Job summary

Structural Integrity Associates is seeking a Mechanical Engineering Consultant for its Process Pressure Vessels team in Denver, CO. This role involves performing engineering analysis and life prediction of pressure vessels and piping in the petroleum refining industry. Responsibilities include conducting thermal and structural analyses, mentoring entry-level engineers, and preparing technical reports.

The ideal candidate has 5–10 years of experience, preferably with a degree in Mechanical Engineering and knowledge of related software. A competitive salary and benefits package are offered, along with the flexibility of remote work options.

Qualifications

• 5–10 years of industry-related experience in mechanical engineering.
• Knowledge of pressure vessel codes is a plus.
• Professional Engineering license preferred.

Responsibilities

• Perform evaluations of pressure vessel and piping design.
• Conduct thermal and structural analysis using software.
• Develop and write technical reports for clients.

Skills

Thermal heat transfer analysis

Structural stress analysis

Materials knowledge

Mentoring engineers

Communication skills

Education

B.S. or M.S. in Mechanical Engineering

Tools

SolidWorks CAD

Abaqus FE software

CAESAR II

Job description

Structural Integrity Associates, Inc. (SIA) is currently looking for a Mechanical Engineering Consultant to join our Process Pressure Vessels team. This role is part of a dynamic team that performs engineering analysis, condition assessment, and life prediction of pressure vessels, piping, and auxiliary equipment used in upstream and downstream petroleum refining, petrochemical, and chemical industries. The position can be remote or based in our Denver, CO office. The successful candidate will develop and manage technical and administrative aspects of the work and participate in internal and external training programs, conferences, and trade shows.

Responsibilities and Qualifications

Technical

• Perform evaluations related to design, life assessment, and root cause failure analysis of stationary equipment such as pressure vessels, piping, and storage tanks. Knowledge in the analysis of rotating equipment is a plus.
• Perform thermal heat transfer and structural stress analysis of pressure vessels, piping systems, and other plant structures using both classic and finite element analysis methods. Knowledge in fluid mechanics is a plus.
• Perform simple pressure vessel calculations using commercial software such as PV-Elite and/or Compress.
• Perform calculations for fatigue, corrosion, and crack initiation and growth mechanisms and fracture mechanics concepts employed for serviceability assessment of damaged or flawed components.
• Knowledge in materials, welding, and nondestructive examination techniques is preferred.
• Assist with field inspections of plant equipment and development of risk‑based inspection methods.
• Mentor and train entry‑level engineers in stress analysis and life assessment techniques.
• Mentor and train entry‑level engineers in the application of various codes and standards including ASME & API.
• Prepare and oversee the preparation of written technical reports and presentations.
• Assist in fast‑paced engineering assessments that are project critical.

Business

• Perform all work in accordance with SIA’s Commercial Quality Procedures and with an acute awareness of client requests.
• Develop and expand business opportunities with existing Structural Integrity clients and develop new clients.
• Develop proposals for identified opportunities.
• Learn and implement all applicable standard SIA policies and procedures.

Project Management

• Support project managers in execution of large‑scale projects.
• Develop the skills to independently manage small‑scale projects.
• Ensure quality and enhance job skills by seeking peer review and appraisal.
• Be financially responsible and adhere to company guidelines with respect to expenses, purchases, and project execution.

Education and Experience

• B.S. or M.S. in Mechanical Engineering or a similar discipline with 5–10 years or more industry‑related experience.
• ASME Boiler and Pressure Vessel and Piping Code, specifically Section VIII, Div. 1 through 3 and B31.3 Design & Analysis experience is a plus.
• Knowledge of SolidWorks CAD software, Abaqus FE software, and general fracture mechanics concepts. Piping stress analyses experience using CAESAR II is a plus.
• Computer programming experience is a plus.
• Excellent written and oral communication skills are essential, as well as a working knowledge of computer software including Microsoft Office.
• Professional Engineering license in one or more states is preferred.

Pay Range

The expected salary range for this role in Denver, CO is $95,200 to $164,640 annually. Exact pay will be commensurate with experience.

Export Control Notice

Certain positions at SIA may require access to information and technology subject to Export Administration Regulations 15 CFR 730‑774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE’s Generally Authorized Destinations List.

About SIA

SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. We are a community of internationally recognized experts committed to quality, engineering innovation, and building a safer world.

Why Work at SIA?

SIA offers a competitive salary and performance‑based bonus program. Our retirement benefits include a Traditional 401(k), Roth 401(k), and an employer match. We provide paid time off, including vacation, floating holidays, sick time, and parental leave. Employees also enjoy comprehensive benefits such as medical, dental, vision, life insurance, AD&D, short‑term and long‑term disability, health savings account with employer contribution, flexible spending account for health care and dependent care, and identity theft protection and credit monitoring.

Structural Integrity Associates, Inc. is an equal opportunity employer.