FEA Stress Analysis Engineer

Structural Integrity Associates; San Jose (CA); Hybrid; USD 100,560 - 168,240; Full time

Benefits offered by this job

401(k) retirement options

Paid time off

Comprehensive medical, dental, and vision insurance

Job summary

Structural Integrity Associates (SIA) is looking for a Senior Engineering Consultant in San Jose, CA. You will be essential in providing engineering consulting work in the energy sector, focusing on stress analysis, finite element modeling, and fracture mechanics.

The ideal candidate should possess a solid background in mechanics or structural engineering, contributing to project teams led by industry experts. Compensation includes a competitive salary and robust benefits.

Qualifications

• 5+ years of related engineering experience (with MS) or 7+ years (with BS).
• Proficiency in Section III and Division 1 of ASME Boiler and Pressure Vessel Code.
• Experience in computational fracture mechanics considered a plus.

Responsibilities

• Perform stress analysis of various power plant components.
• Support FEA team and manage fatigue programs.
• Communicate engineering solutions directly with clients.

Skills

Finite Element Analysis

Stress Analysis

Fracture Mechanics

ANSYS APDL/Workbench

Project Management

Education

BS or MS in Mechanical Engineering or similar discipline

Tools

ANSYS

Python

ABBAS

Job description

Structural Integrity Associates, Inc. (SIA) is seeking a Senior Engineering Consultant to join our Nuclear business unit. The position will be based in one of our main offices: San Jose, CA; Centennial, CO; or Huntersville, NC. Remote work will also be considered.

The ideal candidate will possess a background in mechanics/structural engineering and be responsible for engineering consulting work supporting the energy industry. The role will support project teams in finite element modeling, stress analysis, fatigue, fracture mechanics, and related fields.

The work environment is a dynamic team based on project requirements. Each project team is usually led by an industry expert and composed of engineers from various disciplines such as stress analysis, fracture mechanics, structural dynamics, and material science.

Primary Responsibilities

• Stress analysis of power plant structures, pressure vessels, piping systems, rotating equipment and other power plant components using both classical and numerical methods
• Stress analyses using the guidelines in the ASME Boiler and Pressure Vessel Code
• Supporting and leading the FEA team
• Support fatigue management programs for various components
• Participation in design and repair projects of pressure vessel/piping components
• Communication with clients to provide engineering problem solution, results and analyses

Required Skills/Qualifications

• BS or MS in Mechanical Engineering or similar discipline
• 5+ years (with MS) or 7+ years (with BS) of related engineering experience
• Advanced skills in ANSYS APDL/Workbench (ABAQUS is a plus)
• Advanced finite element analysis of vessel, piping, valves and other nuclear components
• Experience with mechanical, thermal, and modal analyses, and non-linear metallic material models
• Assist and lead in maintaining company standards related to finite element analysis
• Proficiency in Section III, Div 1 of ASME Boiler and Pressure Vessel Code (BPVC)
• Experience in Section III, Div 5 and Section XI, Div 1 & 2 of ASME BPVC is a plus
• Attend client, vendor, and internal team meetings
• Proficient in writing technical reports and communication skills

Desired Skills/Qualifications

• PE License
• Scripts and subroutines for finite element codes (e.g., python)
• Experience in computational fracture mechanics
• Experience in CFD simulations in ANSYS
• Project management skills

Pay Range

The expected salary range for this role is $100,560-$168,240 in San Jose, CA; $85,840-$142,800 in Denver, CO; and $78,480-$131,760 in Charlotte, NC. Exact pay will be commensurate with experience.

Export Control Notice

Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE’s Generally Authorized Destinations List: https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-Appendix%20A%20to%20Part%20810.

About Us

SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared goal of building a safer world.

Benefits

SIA offers a competitive salary and performance‑based bonus program. Retirement benefits include a Traditional 401(k), Roth 401(k), and an employer match. Paid time off includes vacation, floating holidays, sick time, and parental leave. Employees also enjoy comprehensive benefits such as medical, dental, and vision insurance; life insurance and AD&D; short‑term and long‑term disability; Health Savings Account with employer contribution; Flexible Spending Account for health care and dependent care; and ID theft protection and credit monitoring.

Structural Integrity Associates, Inc. is an equal opportunity employer.

Candidate information may be verified during the hiring process. Inaccurate, deceptive, or mass‑generated applications may be disqualified from consideration.