Mechanical Engineer

Boyd Thermal Solutions Inc.; Pennsylvania; On-site; USD 110,000 - 140,000; Full time

Job summary

Boyd Thermal Solutions Inc. seeks a Senior Engineer to lead advanced thermal product development, testing, and analysis. You will work with cross-functional teams to design, validate, and optimize cooling solutions for data centers and defense applications.

Responsibilities include applying heat transfer principles, performing CFD analyses with FloTHERM/Icepak, and developing technical reports and customer proposals. Mentoring junior staff and supporting sales teams are also expected.

Qualifications

• Bachelor of Science in Mechanical, Aerospace, or Thermal Engineering.
• 2+ ways to apply heat transfer principles including conduction and convection.
• Demonstrated ability to design, analyze, and validate thermal systems.

Responsibilities

• Design and develop advanced thermal management products for customer applications.

Skills

Heat transfer fundamentals

CFD analysis

Prototype testing

Technical communication

Project mentorship

Education

BS in Mechanical Engineering

Aerospace or Thermal Engineering specialization

Tools

FloTHERM

Icepak

CAD software

Job description

Job DescriptionBoyd Thermal by Eaton is a global leader in thermal management and engineered material solutions, delivering advanced cooling technologies that enable reliable performance in data centers, telecommunications, aerospace & defense, medical, and industrial applications.The Senior Engineer is responsible for conducting advanced thermal product development, analysis, testing, and research activities. This individual will work across engineering, laboratory, manufacturing, and customer-facing teams to design, analyze, validate, and optimize thermal management solutions while supporting business growth through technical expertise and customer engagement.The role will include:Designing and developing advanced thermal management products and solutions for customer applicationsApplying heat transfer principles including conduction, convection, and two-phase thermal technologiesAnalyzing and predicting performance of thermal systems such as heat pipes, vapor chambers, thermosiphons, and refrigeration systemsCreating 3D models, product designs, and manufacturing drawings using approved CAD softwarePerforming CFD analysis using tools such as FloTHERM, Icepak, or equivalent software packagesDesigning and executing experiments to validate product performance and optimize thermal designsBuilding, testing, and evaluating prototypes in a laboratory environmentCollaborating with technicians to fabricate, assemble, and validate prototype hardwareDeveloping technical reports, engineering documentation, proposals, datasheets, and customer presentationsSupporting sales teams through proposal development, thermal analysis, customer visits, and technical solution recommendationsAssisting with cost estimates, bids, and other customer-facing technical documentationPresenting technical information to engineers, customers, and senior leadershipMentoring and providing technical guidance to junior engineers and techniciansBasic (Required) QualificationsBachelor of Science (B.S.) degree in Mechanical Engineering, Aerospace Engineering, Thermal Engineering, or related engineering discipline5+ years of relevant experience.Boyd Thermal by Eaton will not consider applicants for employment immigration sponsorship or support for this position. This means that Eaton will not support any CPT, OPT, or STEM OPT plans, F-1 to H-1B, H-1B cap registration, O-1, E-3, TN status, I-485 job portability, etc.Must be located within 75 miles of Lancaster PA to be considered. No relocation offered. Active duty military exempt from radius requirements.Preferred QualificationsMaster’s Degree (M.S. or M.E.) or Ph.D. in Engineering with a specialization in Heat Transfer, Thermal Sciences, or a related disciplineExperience with two-phase thermal systems and advanced cooling technologiesKnowledge of heat pipes, vapor chambers, thermosiphons, and refrigeration systemsExperience with CFD software such as FloTHERM, Icepak, or similar thermal simulation toolsHands-on laboratory experience including prototype development and testingExperience supporting customer proposals, technical sales efforts, or business development activitiesExperience authoring technical papers, journal publications, or research reportsStrong understanding of heat transfer fundamentals, including conduction and convectionExperience creating engineering designs and detailed drawings using CAD softwareExperience conducting engineering analysis and interpreting technical resultsAbility to design experiments, execute testing, and analyze dataAbility to independently prepare technical reports, presentations, and engineering documentation#LI-AH1All Job Posting LocationsLancasterRemote TypeOn-SiteEEO StatementBoyd Corp is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.