Mechanical Design and Development Engineer

Blue Signal Search; Fayetteville (NC); On-site; USD 90,000 - 130,000; Full time

Job summary

Blue Signal Search is assisting a growing engineering and advanced manufacturing organization in Fayetteville, NC, seeking a Mechanical Design and Development Engineer to transform ambitious ideas into high-performance products. This role emphasizes hands-on design, prototyping, and close collaboration with engineering and production teams.

You'll develop concepts, create 3D CAD models in SolidWorks, lead iterative design improvements, evaluate manufacturability and cost, and document BOMs,

Qualifications

• 6+ years of professional experience in mechanical design and development.
• 4+ years of hands-on SolidWorks experience with 3D CAD modeling and assemblies.
• Proven ability to develop creative mechanical solutions with manufacturability and cost in mind.
• Familiarity with additive manufacturing (FDM, SLA, SLS) and prototyping.
• Knowledge of ASME Y14.5 GD&T and basic metrology.
• Bachelor's degree in mechanical engineering or related field preferred.
• U.S. citizen with ability to obtain a U.S. SECRET clearance.

Responsibilities

• Develop innovative mechanical concepts addressing complex technical challenges while balancing functionality, manufacturability, cost, and customer expectations.
• Create detailed 3D CAD models, moving assemblies, drawings, and documentation using SolidWorks.
• Lead iterative design improvements through prototyping, testing, and performance evaluation.
• Collaborate with engineering, manufacturing, quality, and production teams to translate concepts into production-ready solutions.
• Evaluate design approaches, assess tradeoffs, and present recommendations during reviews.
• Maintain organized documentation including BOMs, drawings, and revisions.
• Investigate performance and manufacturing issues and implement design improvements.

Skills

Mechanical design

SolidWorks

Prototype testing

Design documentation

GD&T

ASME Y14.5

Security clearance

Communication

Education

Bachelor's in Mechanical Engineering

Job description

Mechanical Design and Development Engineer

Our client, a growing engineering and advanced manufacturing organization, is seeking a Mechanical Design and Development Engineer to help transform ambitious technical ideas into innovative, high-performance products. This is an exciting opportunity for a creative engineer who thrives on solving complex challenges, developing original mechanical solutions, and bringing concepts to life through hands‑on design and prototyping. With continued organizational growth, a collaborative engineering culture, and direct access to experienced leadership, this position offers the freedom to innovate, take ownership of meaningful projects, and make a lasting impact on technologies supporting critical applications.

This Role Offers:

• Competitive compensation based on technical expertise, professional experience, and demonstrated engineering capabilities.
• Opportunity to contribute to advanced mechanical systems and innovative products supporting defense and industrial applications.
• A collaborative, close-knit engineering environment where ideas are valued and individual contributions directly influence project outcomes.
• Meaningful career advancement opportunities within a growing organization that recognizes initiative, technical excellence, and leadership potential.

Focus:

• Develop innovative mechanical concepts and engineered solutions that address complex technical challenges while balancing functionality, manufacturability, cost, and customer expectations.
• Create detailed 3D CAD models, moving mechanical assemblies, technical drawings, and supporting engineering documentation using SolidWorks.
• Lead iterative design improvements through additive manufacturing, prototype development, hands‑on testing, and performance evaluation.
• Collaborate with engineering, manufacturing, quality, and production teams to translate mechanical concepts into reliable, production-ready solutions.
• Evaluate alternative design approaches, assess technical tradeoffs, and present well-supported recommendations during engineering discussions and design reviews.
• Develop and maintain organized engineering documentation, including bills of materials, dimensional specifications, product drawings, and design revisions.
• Investigate mechanical performance and manufacturing challenges, identify root causes, and implement design improvements that enhance reliability, quality, and production efficiency.

Skill Set:

• Minimum 6 years of professional experience in product development, mechanical engineering, or manufacturing, with demonstrated success creating practical mechanical solutions.
• Minimum 4 years of hands‑on SolidWorks experience, including 3D CAD modeling, moving mechanical assemblies, technical drawings, and comprehensive design documentation.
• Demonstrated ability to independently develop creative mechanical solutions while considering manufacturability, cost, functionality, and customer requirements.
• Familiarity with additive manufacturing technologies, including FDM, SLA, and SLS, along with experience in 3D printing, prototype preparation, post‑processing, and functional testing.
• Working knowledge of ASME Y14.5-2018, GD&T principles, common manufacturing processes, precision mechanical components, and basic metrology techniques.
• Strong mechanical aptitude, analytical problem‑solving abilities, and effective communication skills. A bachelor's degree in mechanical engineering or a related technical discipline is preferred.
• Must be a U.S. citizen and possess the ability to obtain a U.S. SECRET security clearance. An active clearance is not required at the time of application.