Material Flow Engineer

PAC Group; Warsaw (IN); On-site; USD 60,000 - 81,000; Full time

Job summary

PAC Group is seeking a Material Handling Engineer to join our automotive manufacturing client projects. You will optimize material flow from warehouse to lineside with lean principles and partner with IT to deploy eKanban and replenishment systems.

You will maintain efficient layouts, lead pull systems with balanced inventories, and manage equipment from procurement through deployment, including forklifts, tuggers, AGVs/AGCs, and automation solutions. Collaboration across functions is essential.

Qualifications

• Hands-on experience in high-volume automotive manufacturing.
• Strong knowledge of material flow and lean manufacturing.
• Cross-functional collaboration and project management skills.

Responsibilities

• Support material flow from warehouse to point of use using lean principles.
• Review and implement lineside replenishment systems such as eKanban with IT.
• Maintain layouts to optimize space in warehouse and production areas.
• Lead pull systems with balanced inventory at each use point.
• Manage material handling equipment from procurement to deployment (forklifts, tuggers, AGVs/AGCs, carts, racks).

Skills

Analytical

Problem-solving

Project management

Cross-functional collaboration

Communication

Education

Bachelor's in Industrial Engineering

Bachelor's in Mechanical Engineering

Bachelor's in Supply Chain Management

Master's degree preferred

Tools

AutoCAD

Simulation tools

ERP systems

Microsoft Excel

Job description

Job Title: Material Handling Engineer

Location: onsite

About PAC Group:

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands‑on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem‑solving.

Joining PAC means joining a dynamic, fast‑paced, and global team that values curiosity, collaboration, and continuous improvement.

Position Overview

The ideal candidate will have hands‑on experience in high‑volume automotive manufacturing, strong expertise in material flow and material handling systems, and a solid understanding of Lean manufacturing principles. This role requires effective cross‑functional collaboration and the ability to manage complex projects through implementation.

Qualifications

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, or a related field; master’s degree preferred.
• 3+ years of experience in material flow, logistics, or industrial engineering, preferably in automotive or high‑volume manufacturing.
• Proficient in AutoCAD, simulation tools, ERP systems, and Microsoft Office, especially Excel.
• Strong analytical, problem‑solving, and project management skills.
• Excellent communication, presentation, and interpersonal skills.
• Able to succeed in a fast‑paced, cross‑functional environment.

Preferred Skills

• Familiarity with PFEP data, assembly and body shop manufacturing processes, industrial engineering job balancing, internal logistics delivery routes, warehouse management, and ERP systems.
• Experience with fork‑free material delivery strategies, including kitting, sequencing cells, and lean lineside presentation.
• Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.
• Working knowledge of CAD systems, layout drawings, and flow‑layout optimization to improve material movement, space utilization, and operational efficiency.

What You Get To Do

• Support the implementation and optimization of material flow from the warehouse to point of use using lean manufacturing principles.
• Review, develop, and implement lineside replenishment systems, such as eKanban, with IT to automate material calls and improve delivery efficiency.
• Maintain material handling layouts that optimize warehouse and production floor space.
• Lead the implementation of pull systems with balanced inventory levels at each point of use.
• Manage material handling equipment from procurement through operational deployment, including forklifts, tuggers, AGVs/AGCs, carts, racks, and low‑cost automation.

Physical Requirements

• Ability to lift up to 35 pounds.
• Ability to stand, walk, and perform repetitive tasks for extended periods.

The salary range for this position is dependent upon experience, education, and qualifications.

Pay Range: $70 USD - $70 USD