Master Maintenance Technician

The Bakery Co; Pleasant Prairie (WI); On-site; USD 70,000 - 100,000; Full time

Job summary

Crown Bakeries seeks a Master Maintenance Technician to lead preventative and corrective maintenance for plant equipment and facilities. The role requires diagnosing issues, performing repairs, and implementing long-term improvements to minimize downtime.

You will coordinate with supervisors and maintain accurate records using CMMS to ensure safe, efficient operations. Responsibilities include inspecting systems, wiring, conveyors, and motors; installing new equipment and verifying performance;

Qualifications

• Eight or more years of maintenance experience preferred.
• Strong understanding of mechanical, electrical, and instrumentation systems.
• Ability to diagnose issues and implement long-term improvements.
• Proficient in reading schematics and using diagnostic tools.
• Strong safety mindset and adherence to standards.

Responsibilities

• Perform routine inspections and preventative maintenance on equipment, machinery, and facilities.
• Diagnose and repair faulty equipment; disassemble and reassemble components as needed.
• Install and test new equipment; coordinate with OEMs for complex issues.
• Record maintenance activities in CMMS and communicate status to supervision.
• Follow safety protocols and environmental regulations; identify and mitigate hazards.
• Produce daily/shift-end reports detailing performance and issues.

Job description

JOB SUMMARY:The Master Maintenance Technician reports directly to maintenance supervision and works closely with other maintenance team members to ensure the reliability of the plant's equipment. A Master Maintenance Technician possesses the necessary skills to repair and maintaining equipment, machinery, and facilities. They perform routine maintenance tasks, troubleshoot issues, and complete repairs to ensure the smooth operation of various systems. The Master Maintenance Technician will perform rout cause analysis and use their fabricating and electrical skills to create and implement long term solutions to equipment issues.RESPONSIBILITIES:OverviewPerform routine inspections and preventative maintenance tasks on equipment, machinery, and facilities.Follow maintenance schedules and ensure that tasks are completed on time to minimize equipment downtime.Identify and report potential maintenance issues before they become problems.Diagnosis and repair of faulty equipment, machinery, or systems.Disassemble, inspect, and reassemble machinery and systems to identify issues or required repairs.Troubleshoot and resolve technical issues.Install and setup of new equipment or machinery as part of company projects.Coordinating and testing of newly installed equipment to ensure it operates correctly.Maintain and ensure that maintenance tools and equipment are kept in good working condition.Safely use and care for a variety of tools and machinery.Ensure the maintenance work area is organized and complies with safety standards.Log and record maintenance activities, including repairs, inspections, and parts used.Report maintenance issues and completed tasks to the supervision.Maintaining accurate maintenance records for equipment and facilities.Follow company safety protocols and industry regulations to ensure safe working conditions.Identify safety hazards and take appropriate action to mitigate risks.Ensure compliance with all relevant safety standards, environmental policies, and health regulations.Participate in training programs and workshops to develop technical knowledge and skills in various maintenance areas.Stay up to date with best practices and new technologies in the maintenance field.Willing to learn new techniques and troubleshooting methods.Daily ResponsibilitiesReports to work as scheduled, on time, and in the proper uniform.Reviews shift reports and meets with out-bound team to understand the current state of operations and mechanical issues.Receives work tasks via CMMS or verbale and written instruction from supervision.Conducts daily facility checks with proficiency i.e. compressor check, boiler checks, Ammonia checks, sifter screen checks, airdrier checks….Reports issues as they arise to supervision in a timely manner.Checks parts out of the inventory system correctly and accurately.Uploads work orders into CMMS.Meets with in bound team at the end shift to communicate the current state of operations and mechanical issues.Sends report via email at the end of the shift outlining the days performance and issues.QUALIFICATIONS AND SKILLS:QualificationsEight or more years of experience requiredFull understanding of tools, equipment, and safety practices is desirable.Strong interest in learning and developing practical technical skills.Exceptional problem-solving ability and a keen attention to detail.Strong willingness to learn and adapt to new tasks and responsibilities.Ability to work well in a team environment and follow instructions.Basic computer skills to assist with reporting and logging tasks.Eagerness to learn and take on new responsibilities.Strong work ethic and a proactive attitude.Ability to communicate effectively with team members and supervisors.Physical stamina and ability to perform manual tasks and lift heavy items when needed.Ability to follow instructions carefully and adhere to safety guidelines.Technical SkillsBearingsInspect and identify bearings for failureLubricate bearingsIdentify bearing's part numbersIdentify bearing specifications without part number availableReplace bearingsIdentify rout cause failure and implement improvementsConveyanceInspect and identify wear on conveyor beltingInspect and identify wear on bed plates and wear strippingReplace conveyor beltingReplace wear strippingIdentify belt specificationIdentify rout cause failure and implement improvementsFilterInspect and identify filters for buildup and taresChange filtersIdentify the specifications of a filter and determine if it the correct filter for the applicationIdentify rout cause failure and implement improvementsSprocketsInspect and identify wear on sprockets.Identify part numbersIdentify sprocket specifications without part number availableReplace SprocketsIdentify rout cause failure and implement improvementsBroach a keyway and add set screwUse a lathe to boar a sprocketGearsInspect and identify wear on gears.Identify part numbersIdentify gear specifications without part number availableReplace gears and set proper lashingIdentify rout cause failure and implement improvementsBroach a keyway and add set screwUse a lathe to boar a gearShaftsInspect and identify wear on shaftsIdentify shaft specificationsIdentify rout cause failure and implement improvementsCutt keyway into shaftTurn down a shaft in a latheChainsInspect and identify chain stretch and wearIdentify chain specificationsRemove links from a chainProperly install, tension, and align chainsIdentify rout cause failure and implement improvementsDrive BeltsInspect and identify belt stretch and wearIdentify belt specificationsProperly install, tension, and align beltsIdentify rout cause failure and implement improvementsElectrical ControlsInterface with equipment HMI’sVisually identify if signaling components such as photo eyes, prox’s, limit switches, and read switchers are operating properlyVisually Identify tripped brakers and overloadsDocument and reset faults on a VFDUse a multimeter to determine if a fuse is bad both while energize and deenergizedUse a multimeter to read resistance of electrical components and wires to troubleshoot shorts in a circuit and failed electrical componentsUse a multimeter to troubleshoot faulty contactsUse a multimeter to understand the state of a relayReplace faulty push buttons, switches, relays, contactors, overloads, and fuses.Visually identify faults on a PLCUse PLC input and out visual indicators for troubleshootingReplace signaling componentsUse a multimeter to determine if a signaling component is operating properlyRead electrical schematicsReplace and program a VFDReplace a PLC output or input cardPlug a laptop into a PLC and read logic for basic troubleshooting purposesCoordinate and communicate with OEM or other resources to resolve PLC issues remotelyMotorsIdentify the power source of a motorLook, listen and smell to determine possible issues with and electric motorIdentify a motor by reading and deciphering a nameplateRemove, install and wire and electric motorReverse the polarity of an electric motorUse a multimeter to determine if a motor has failedOperate a meager to determine if a motor has failedIdentify rout cause failure and implement improvementsGearboxesInspect for oil leaksIdentify proper oil level on a gearbox and add or replace oil as neededRemove, install and align a gearboxIdentify a gearbox by reading and deciphering the nameplateReplace seals on a gearboxIdentify the ratio, shaft size or boar of a gearbox without reading a nameplateIdentify rout cause failure and implement improvementsCylindersInspect and identify wear on cylinders, clevises, fittings, and mounting componentsReplace cylindersTroubleshoot a cylinder for blowbyIdentify a cylinder by reading and deciphering information found on an the cylinderDetermine the stroke of a cylinderTake apart and replace failed componentsIdentify rout cause failure and implement improvementsValvesInspect valves for wear and leaksReplace valvesTroubleshoot a valve for proper operationConfirm proper operation of a valveIdentify a valve by reading and deciphering information found on a valveTake apart and replace failed componentsIdentify rout cause failure and implement improvementsWeldingMIG weldingStick weldingTIG weldingSanitary WeldingShop ToolsAble to safely and effectively use cutting tool such and grinder, saws, and shirsAble to safely and effectively use a pressAble to safely and effectively use a drillAble to safely and effectively use weldersAble to safely and effectively use electric sanders and grinders Able to safely and effectively use parts washerAble to safely and effectively use millAble to safely and effectively use lathe WORK ENVIRONMENT:This job operates in a production environment. The employee is frequently exposed to facility elements such as noise, dust, fumes and odors. This role routinely uses standard office equipment such as computers, phones, photocopiers, filing cabinets and filing cabinets.EEO StatementCrown Bakeries is an equal opportunity employer. We are committed to providing a work environment that is free from discrimination and harassment. It is our policy to recruit, hire, train and promote individuals without regard to race, color, religion, sex, national origin, age, disability, veteran status, sexual orientation, gender identity or any other characteristic protected by law. We prohibit any such discrimination or harassment in our workplace and strive to foster a diverse and inclusive workforce. This EEO policy applies to all aspects of employment, including recruitment, hiring, training, promotion, compensation, benefits and other terms and conditions of employment.-