Manufacturing Quality Engineer

Compal USA Technology Inc; Hutto (TX); On-site; USD 93,000 - 117,000; Full time

Job summary

Compal USA Technology Inc in Hutto, TX is seeking a Manufacturing Quality Engineer to ensure product quality across SMT, server assembly, and repair/refurbishment. You will drive defect prevention, root cause analysis, supplier quality, and ensure compliance with customer and regulatory requirements.

You will lead defect analysis, partner with Manufacturing Engineering to improve yield and reliability in AI server production, monitor FPY, MRB, ESD, and support ISO 9001 processes, audits, and

Qualifications

• 6–10+ years in high-reliability electronics or server manufacturing.
• Experience with GPU/server manufacturing strongly preferred.
• Deep understanding of component reliability mechanisms.
• Thermal and liquid cooling impacts.
• Experience managing global suppliers preferred.
• CQE or Six Sigma certification preferred.

Responsibilities

• Lead defect analysis and corrective actions across SMT, system assembly, and repair operations.
• Support NPI builds and First Article Inspection (FAI).
• Lead structured root cause analysis (8D, Fishbone, 5-Why).
• Drive yield improvement initiatives (FPY, DPMO reduction).
• Review reliability test results and field failure data.
• Monitor ESD compliance in manufacturing and repair areas.

Skills

Root cause analysis

Cross-functional collaboration

Analytical problem-solving

Reliability mindset

Continuous improvement

Education

CQE or Six Sigma certification

Tools

MES/ERP systems

Job description

CSA QA Div Full Time Hutto, TX, US

2 days ago Requisition ID: 1020

Salary Range: $93,100.00 To $117,000.00 Annually

POSITION SUMMARY

The Manufacturing Quality Engineer is responsible for ensuring product quality and process control across SMT, server assembly, and repair/refurbishment operations. This role drives defect prevention, root cause analysis, supplier quality improvement, and compliance with customer, statutory, and regulatory requirements.

The position plays a critical role in protecting manufacturing throughput, preventing line stoppages, reducing RMA recurrence, and supporting high-reliability server and GPU system production environments.

Leads defect analysis and drives corrective actions across SMT, system assembly, and repair operations. Partners with Manufacturing Engineering to improve yield and reliability in AI server production.

• Repair/refurbishment operations
• Perform defect validation and classification per IPC-A-610.
• Assist in First Pass Yield (FPY) tracking and reporting.
• Support containment and nonconforming material control (MRB).
• Monitor ESD compliance in manufacturing and repair areas.
• Record inspection and defect data in MES/ERP systems.
• Assist in root cause investigations (5-Why, basic 8D support).
• Support NPI builds and First Article Inspection (FAI).

Additional Responsibilities

• Lead structured root cause analysis (8D, Fishbone, 5-Why).
• High-density GPU boards
• Mechanical fit and tolerance issues
• Develop and maintain risk-based quality control plans.
• Drive yield improvement initiatives (FPY, DPMO reduction).
• Issue and manage Supplier Corrective Action Requests (SCAR).
• Support customer complaint investigations.
• Review reliability test results and field failure data.
• Support ISO 9001 Clause 8.5 (Production Control) and 8.4 (Supplier Control).
• Analyze large-scale RMA and field return trends to detect systemic risks.
• Lead cross-functional corrective action initiatives.
• Lead supplier technical reviews and quality audits.
• Implement risk-based inspection reduction models.
• Integrate repair failure analysis into upstream process controls.
• Escalate high-risk quality issues affecting customer deliveries.
• Mentor junior engineers and inspectors.
• Support executive reporting and customer audits.

Qualifications

• 6–10+ years in high-reliability electronics or server manufacturing.
• Experience with GPU/server manufacturing strongly preferred.
• Deep understanding of:
• Component reliability mechanisms
• Thermal and liquid cooling impacts
• Field failure analysis
• Experience managing global suppliers preferred.
• CQE or Six Sigma certification preferred.

Core Competencies Across All Levels

• Analytical problem-solving
• Cross-functional collaboration
• Understanding of SMT & system integration processes
• Reliability-focused mindset
• Continuous improvement leadership

Key Performance Metrics Across All Levels

• First Pass Yield (FPY)
• RMA recurrence rate
• Line stop reduction
• COPQ reduction