Manufacturing Quality Engineer

haier; Concord (KY); On-site; USD 75,000 - 105,000; Full time

Job summary

GE Appliances, a Haier company, is seeking a Manufacturing Quality Engineer in Louisville, KY. The role focuses on improving product quality through lean methods, root-cause analysis, and cross-functional teamwork across the manufacturing floor.

You will own testing processes, drive continuous improvement, and coordinate with QA leaders to ensure quality metrics meet goals. A BS in engineering and strong communication are required.

Qualifications

• Experience in manufacturing quality/quality improvement projects in high-volume manufacturing.
• Lean manufacturing principles applied to problem-solving and process improvement.
• Ability to work in large cross-functional teams and communicate with all levels.

Responsibilities

• Collaborate with factory operations to improve product quality by identifying root causes.
• Respond to abnormalities in product testing and part issues.
• Drive resolution of quality and process issues and ensure MCPs are followed.

Skills

Lean manufacturing

Root cause analysis

Quality systems

Cross-functional teamwork

Education

Bachelor of Science in Mechanical or Industrial Engineering

Tools

Minitab

AutoCAD

Excel

Job description

At GE Appliances, a Haier company, we come together to make “good things, for life.”As the fastest-growing appliance company in the U.S., we’re powered by creators, thinkers and makers who believe that anything is possible and that there’s always a better way.We believe in the power of our people and in giving them the freedom to explore, discover and build good things, together.

The GE Appliances philosophy, backed by three simple commitments defines the way we work, invent, create, do business, and serve our communities:we come together,we always look for a better way,and we create possibilities.

Position

Manufacturing Quality Engineer

Location

USA, Louisville, KY

How You'll Create Possibilities

• Collaborate with factory operations team to improve product quality through the identification and elimination of root cause of issues. Utilize Lean manufacturing concepts to facilitate the success and validation of manufacturing processes. Communicate opportunities and project status with Quality Subsystem Leader (QSL) and cross-functionally.
• Respond to abnormalities in product and component testing, assembly variation, and part issues.
• Drive resolution of product, process, part and/or tester issues. Ensure Manufacturing Control Plans and Instructions (MCI/MCPs) are followed and audit the test process & the pass/fail limits. Maintain MCIs and MCPs and other documentation.
• Coach Team Leaders to ensure escalation processes are followed for quality-related issues.
• Partner with plant operations personnel to promote a team that reacts aggressively to factory inefficiencies, and escalates issues as necessary, to drive their resolution.
• Live, promote and support the Appliance Performance System (APS) philosophy and drive continuous improvement in the quality area.
• Work with QSL to determine projects & quarterly goals to improve yield, SCR and other COQ’s.
• Own all aspects of the testing process, including data analysis to drive yield, COQ metrics as defined in goals & objectives.
• Coordinate with subsystem and testing teams to modify/improve testing logic. Work with Change Control Team to coordinate deviations and issue BCR if changes are implemented.
• Provide technical ownership to drive the development, procurement and implementation of factory quality measurement systems including gaging, test equipment, go/no-go decisions, and coordinate measurement (CMM) test systems.
• Provide technical ownership to drive the development, procurement and implementation of factory quality measurement systems including gaging, test equipment, go/no-go decision and coordinate measurement (CMM) test systems.
• Serve as back-up to QSL as BCR approver.

What You'll Bring to Our Team

Position Requirements:

• Experience with manufacturing quality/ quality improvement projects and/or process improvement in a fast-paced, high volume manufacturing environment
• Experience with technical problem-solving in conjunction with Lean manufacturing principles.
• Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members)
• Good communication skills – will be expected to provide program report outs to cross-functional team.
• Good organizational, project management and presentation skills to interact with all levels within the organization and with suppliers and vendors
• Demonstrated ability to take ownership of cross-functional program deliverables and ability to drive decisions based on the overall benefit to the company
• Leadership experience that has played a lead role in the definition, design, implementation and troubleshooting of quality and/or manufacturing processes.
• Project tracking and detailed planning skills required.

Minimum Qualifications:

• Bachelor of Science Degree in Mechanical or Industrial Engineering or related discipline OR equivalent 3 years’ hands on experience in manufacturing quality disciplines
• 3 years of experience with manufacturing quality/NPI quality projects and process improvement
• Experience interpreting data to solve problems associated with high volume, short cycle manufacturing of consumer products.
• Ability to work within large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members).
• Experience in development or sustaining instrumented electromechanical equipment.
• Excellent communication, presentation and facilitation skills Technical Degree or equivalent experience.
• Demonstrated ability to drive continuous improvement in a manufacturing environment.
• Computer literate and skilled in Excel, Word, PowerPoint, Auto Cad, Minitab and Outlook.

Preferred Qualifications:

• Six Sigma Certified
• Quality Leadership experience
• Lean Manufacturing experience
• Experience in appliance or similar high-volume manufacturing processes

Working Conditions:

• Working conditions are normal for a high-volume manufacturing environment.
• Working in this environment requires the use of safety equipment to include but not limited to; eye safety glasses and hearing protectors.
• These roles require frequent walking in a manufacturing plant environment.
• Travel to suppliers and other manufacturing locations is rare but occasionally needed.
• This position will be located in Louisville, KY.
• Hours & Weekends: Working off-shift and weekends may be required.

Our Culture

Our work is centered on our People and Culture as reflected in our Zero Distance philosophy and we recognize the importance of reaffirming our commitment to inclusion and diversity (I&D). This underscores our commitment to fostering an environment where every individual feels valued, connected, and empowered to contribute, while positioning our organization to adapt seamlessly to the evolving needs of our workforce and communities. This reflects our dedication to creating solutions that: Empower colleagues by fostering an environment where all voices are heard, valued, and encouraged to contribute. Strengthen communities where we live and work. Reinforce a culture of belonging, purpose, and engagement. Reflect the diversity of the communities we serve through our workforce, products, and practices. By further embedding Zero Distance into our People and Culture framework, we will continue to build a deeply connected organization. We are cultivating a culture of engagement, belonging, and connection, because while attracting new talent remains a priority, retention is a cornerstone of our strategy.

GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.

GE Appliances participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S

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