Manufacturing Project Engineer– eFRAME Quality

Rehlko Company; Sheboygan (WI); On-site; USD 90,000 - 114,000; Full time

Job summary

Rehlko Company in Sheboygan, WI, is seeking a Manufacturing Project Engineer–eFRAME Quality to lead manufacturing quality for large assembly operations, including eFRAME production. You will investigate quality issues, drive containment, and implement corrective actions on the production floor while partnering with Engineering, Operations and Smart Factory teams.

Ideal candidates have 5+ years in quality/manufacturing engineering, a strong background in root cause analysis (8D/5-Why/Fishbone),

Qualifications

• Requires a Bachelor’s degree in engineering or related field.
• 5+ years of quality or manufacturing engineering experience in a manufacturing setting.
• Proven experience leading root cause analysis and corrective actions (8D or equivalent).
• Experience with PFMEA, control plans, layered process audits, and work instruction development.

Responsibilities

• Investigate, contain, and drive resolution of product and process quality issues affecting production, suppliers, and customers.
• Coordinate supplier quality concerns and lead defect investigations with SQE team.
• Manage nonconformance review activities and disposition of suspect material.
• Develop and sustain process controls, LPAs, and verification activities to prevent recurrence.
• Lead continuous improvement projects to reduce waste and improve throughput.
• Collaborate with Engineering, Manufacturing, Operations, and Smart Factory teams on quality initiatives.

Education

Bachelor's degree in Engineering

Tools

SAP QM

MES

SPC

Job description

## Manufacturing Project Engineer– eFRAME QualityApply: Onsite: Sheboygan,WI: Full time: Posted Today: R04839Why Work at RehlkoOur work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life.Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today’s world demands.Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter.At Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!**What We Offer**At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:* Competitive compensation and benefits* Work-life flexibility* Recognition and rewards* Development and career opportunities* A safe and inclusive workplace**Why You Will Love this Job**The **Manufacturing Project Engineer– eFRAME Quality** will lead manufacturing quality for our large assembly operations, including eFRAME production. This is a *hands-on, high-impact role* responsible for investigating and containing quality issues, strengthening process controls, and ensuring product leaving our lines meets customer expectations for quality and reliability.In this **Manufacturing Project Engineer– eFRAME Quality** position, you will drive supplier corrective actions, manage nonconformance review and material disposition, build and sustain layered process audits, and lead continuous improvement projects that eliminate rework and waste. You’ll partner closely with Engineering, Operations, and Smart Factory teams and serve as a key point of contact for customer-impacting quality issues.This opportunity is ideal for a quality engineer who thrives on the production floor, takes ownership of problems through closure, and can communicate clearly from the line to the leadership team.* **Work mode:** onsite Monday-Friday* **Location:** MOSEL--N7650 County Rd LS, Sheboygan, WI, 53083**Key Responsibilities****Quality Issue Investigation & Containment*** Investigate, contain, and drive resolution of product and process quality issues impacting production, suppliers, and customers* Lead structured root cause analysis and corrective action (8D, 5-Why, fishbone) for assembly defects, dimensional issues, and process failures* Monitor production quality metrics and drive corrective actions on adverse trends and escapes* Review manufacturing processes and product designs to identify quality and reliability risks before they reach the customer**Supplier Quality*** Coordinate supplier quality concerns for fabricated, painted, and purchased components, including roof assemblies and wall panels* Lead defect investigations, containment plans, and DMR issuance. Work directly with SQE team to ensure production remains unaffected.**Nonconformance & Material Control*** Manage nonconformance review activities, track open quality issues, and facilitate status reviews to ensure timely disposition* Support incoming inspection, product holds, material containment, and disposition of suspect material* Support inspection staffing and quality resource planning to maintain coverage across manufacturing areas**Process Controls & Continuous Improvement*** Develop, implement, and sustain process controls to prevent recurrence, including layered process audits (LPA), work instructions, checklists, and verification activities* Own and advance the Layered Process Audit program for eFRAME operations* Develop process controls for adhesive application and panel bonding processes, including wet-out verification* Lead continuous improvement projects that reduce waste, improve throughput, and eliminate rework (e.g., weld nut masking to eliminate thread rework)* Apply Lean, Six Sigma, SPC, and PFMEA tools to improve quality performance and operational efficiency**Cross-Functional Collaboration & Communication*** Coordinate cross-functional responses to customer-impacting quality issues, including timelines, control plans, status updates, and executive-level communications* Partner with Engineering, Manufacturing, Operations, and Smart Factory teams to evaluate new processes and support manufacturing technology implementations* Support MES and Smart Factory testing to improve nonconformance and quality workflow processes**Requirements:*** Bachelor’s degree in engineering (Mechanical, Industrial, Manufacturing, or related field preferred)* 5+ years of experience in quality or manufacturing engineering within a manufacturing environment* Demonstrated experience leading root cause analysis and corrective action (8D or equivalent) through verified closure* Experience with supplier quality management, including SCARs, containment, and supplier communications* Working knowledge of PFMEA, control plans, layered process audits, and work instruction development* Experience with SAP QM or a similar ERP/quality management system; MES experience preferred* Experience with large fabricated, welded, painted, or adhesively bonded assemblies preferred* Proven experience applying Lean and Six Sigma methodologies (Green Belt or higher preferred)* Union experience preferred* Strong analytical, problem-solving, and project management skills, with the ability to communicate clearly to all levels including senior leadershipThe Salary range for this position is $89,800.00-$114,100.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location.