Manufacturing Process Excellence Engineer

Gerdau North America; Petersburg (VA); On-site; USD 105,000 - 121,000; Full time

Benefits offered by this job

Day-one medical

401(k) match

Tuition reimbursement

Parental leave

Career advancement

Sustainability-focused organization

Job summary

Gerdau North America is seeking a manufacturing engineer to drive continuous improvement, lead capital projects, and partner with operations to enhance safety, quality, throughput, and reliability. You will analyze data, lead root-cause investigations, and cultivate standard work across teams.

The role emphasizes Lean and Six Sigma methodologies, operational excellence, and mentoring team members, with relocation available within the U.S. and a salary range of $105,000–$121,000 plus annual bonus.

Qualifications

• Bachelor's degree in Mechanical, Electrical or Industrial Engineering, or HS/GED with 6–8 years of equivalent industrial experience.
• 3+ years of engineering experience in manufacturing, metals, chemical, paper, mining, energy, automotive, or heavy industrial environments.
• Experience leading process improvement or operational excellence initiatives.
• Knowledge of Lean Manufacturing, Six Sigma, root cause analysis, SPC, or similar methodologies.
• Experience supporting capital projects preferred.
• CAD experience preferred.
• Rolling mill or steel experience is a plus, not required.

Responsibilities

• Lead continuous improvement initiatives focused on safety, quality, productivity, yield, and cost reduction.
• Analyze operational and production data to identify trends and improvement opportunities.
• Facilitate root cause investigations and implement sustainable corrective actions.
• Manage and support capital projects from concept through implementation.
• Develop and maintain operating standards, work procedures, and training materials.
• Partner with operations, maintenance, and leadership teams to improve equipment and process performance.
• Utilize Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Support employee development through coaching and technical training.
• Promote a strong culture of safety and operational excellence.

Skills

Lean Manufacturing

Six Sigma

Root cause analysis

SPC

Education

Bachelor's degree in Mechanical, Electrical or Industrial Engineering OR HS/GED with 6–8 years of experience

Tools

CAD

Job description

Gerdau North America is seeking a manufacturing engineer to drive continuous improvement, lead capital projects, and partner with operations to enhance safety, quality, throughput, and reliability. You will analyze data, lead root-cause investigations, and cultivate standard work across teams.

The role emphasizes Lean and Six Sigma methodologies, operational excellence, and mentoring team members, with relocation available within the U.S. and a salary range of $105,000–$121,000 plus annual bonus.