Manufacturing Process Engineer in Lynchburg

Energy Jobline ZR; Lynchburg (VA); On-site; USD 60,000 - 74,000; Full time

Job summary

Fleet Laboratories is seeking an Engineer to drive production losses to zero and lead continuous improvement efforts through detailed data analysis and robust problem solving. You will work to implement process improvements, support the Quality Management System, and train technicians on standard work and Lean practices.

The role focuses on applying SPC, DOE, process mapping, and other Lean tools to reduce losses, improve productivity, and optimize labor across manufacturing lines.

Qualifications

• B.S. Degree in an Engineering Discipline.
• 0 to 3+ years of experience in a fast-paced manufacturing environment with root cause solving and lean practices.
• Knowledge of manufacturing processes and mathematical/engineering methods to solve problems.
• Analytical problem solving and information gathering (KPI reporting, gap analysis, Kaizen, loss tree, 5 Whys).
• Lean tools such as poka yoke, pFMEA, SMED, standard work, value stream mapping, TPM, 5S and Kanban.
• Experience with cGMP and quality systems is beneficial.

Responsibilities

• Conduct root cause analysis to identify and eliminate process losses.
• Apply SPC, process mapping, control charts, DOE, Lean methods and capability studies.
• Collaborate with cross-functional partners to implement new products.
• Own change management and validation of processes; update control strategies and SOPs.
• Develop standards and train line technicians for continuous improvement at the line.
• Support Quality Management System implementation and maintenance.
• Drive cost savings through productivity and material utilization improvements.
• Develop innovative process equipment solutions for superior products.
• Perform other duties as required.

Skills

Root cause analysis

Lean manufacturing

Continuous improvement

Analytical problem solving

Data analysis

Communication

Education

B.S. Degree in an Engineering Discipline

Tools

Statistical process control

Process mapping

Control charts

Design of experiments

Kaizen

5-Why

PFMEA

SMED

Value stream mapping

5S

Kanban

Job description

Job DescriptionJob DescriptionFor over 150 years, Fleet Laboratories' success has come from adapting to a changing world with creative thinking and innovative product development. We've grown into a global leader of over 100 personal health and beauty products. As the world keeps evolving, so will we, with unique new technologies and products that help our customer's look and feel your best.

OCCUPATIONAL SUMMARY:

This role will be responsible for driving production losses to zero and delivering breakthrough results in the assigned area as well as lead continuous improvement activities through detailed data analysis and root cause problem solving tools.

Salary Range: Starting at $67,000

ACCOUNTABILITES:

• Ensure processes are being improved for Safety, Compliance and Operational Efficiency.
• Ensure assigned tasks are being completed by due date.
• Maintain records of work completed and in process as well as results.
• Develop plans for Continuous Improvement Actions.
• Lead activities to implement Continuous Improvement activities.

RESPONSIBILITIES:

• Conduct Root Cause Analysis to identify, prioritize and eliminate process losses.
• Apply process improvement tools including statistical process control, process mapping, control charts, design of experiments, Lean methodology and process capability studies.
• Interact with cross functional partners and Supplier Quality Engineer's to ensure effective implementation of new products.
• Own change management and validation processes for a designated process. Update process control strategies and operating procedures as changes occur.
• Develop standards and train line technicians for continuous improvement at the line.
• Support Quality department in establishing, implementing, and maintaining Quality Management System.
• Drive cost savings through improved productivity, material utilization improvements and by optimizing labor.
• Develop innovative process equipment solutions to deliver superior consumer driven product designs.
• Perform other duties as required.

QUALIFICATIONS:

• B.S. Degree in an Engineering Discipline
• 0 to 3+ years of experience in a fast-paced manufacturing environment, with a background in root cause problem solving, Lean Manufacturing practices, and continuous improvement.
• Working knowledge of a wide variety of manufacturing processes and mathematical/engineering methods to solve problems in a manufacturing environment
• Analytical problem solving and information gathering skills (Key Performance Indicator reporting, gap analysis, Kaizen, Loss Tree, cause-and-effect diagrams, 5-whys, etc.)
• Lean tools (i.e poka yoke / mistake proofing / pFMEA, SMED, Standard work, value stream mapping, TPM, 5S, continuous flow, visual factory, pull systems / Kanban, etc.)
• Working knowledge of Equipment and Process Validation, statistical sampling methods and cGMP (current Good Manufacturing Practices)
• Excellent computer and communication skills