Manufacturing Process Engineer

Ralliant; Village of Fairport (NY); On-site; USD 66,900 - 124,300; Full time

Job summary

Ralliant is seeking a Process Engineer to analyze and optimize manufacturing processes, plan equipment layouts, and lead Kaizen initiatives across the plant. You will drive improvements with DMAIC/Lean methods, support quality systems, and collaborate with cross-functional teams to reduce cycle times and improve outcomes.

The role requires 7+ years in lean manufacturing, strong analytical skills, and hands-on ability with tooling and automation.

Qualifications

• BS in Electrical, Mechanical, Electro-Mechanical, Industrial Engineering or equivalent.
• Minimum 7+ years in a lean manufacturing environment.
• Familiarity with statistical methods and software (Minitab, JMP).
• Proficient in database tools and ability to use programming language for databases & reporting.
• Experience in process improvement and knowledge of DMAIC, Six Sigma, Lean, SPC.
• DFM or Lean production flow knowledge.
• Proficient with spreadsheets for analysis.
• Working knowledge of LabVIEW and SolidWorks preferred.
• Knowledge of ISO 9001 and quality tools (MSA, R&R, PFMEA).
• Hands-on mechanical ability to solve tooling and equipment challenges.
• Strong teamwork, communication, and ability to handle multiple priorities.
• Experience integrating automation and vision systems; CAPEX project mgmt.

Responsibilities

• Investigates, analyzes, develops, and improves processes for new and existing products.
• Plans equipment layout and workflow for safe, efficient resource use.
• Leads Kaizen and continuous improvement aligned with RBS principles (standard work, one-piece flow, visual controls, 5S, variability reduction).
• Develops methods, tooling, test systems, and machine designs to reduce cycle time and raise productivity/quality.
• Plans and executes manufacturing engineering projects; performs RCA (5 Why, 8D) and drives CAPA actions.
• Ensures work adheres to quality standards; supports health, safety, and environmental rules.
• Collaborates across teams on tools, capabilities, and cross-functional initiatives.

Job description

Role: Process Engineer

Location: Fairport, NY

Responsibilities

• Investigates, analyzes, develops, and determines processes and process improvements for new and existing products.
• Plans equipment layout and workflow to maintain safe and efficient utilization of plant resources.
• Coordinates Kaizen and other continuous improvement activities with special emphasis on RBS (Ralliant Business System) principles that include standard work, one-piece flow, visual controls, 5S, and variability reduction.
• Lead and assist in the development of new methods, tooling, test systems, and machine designs that reduce cycle time and improve productivity and quality.
• Lead and assist in the planning and performance, research, design and development of manufacturing engineering projects.
• Ownership of troubleshooting internal and external quality issues by performing root cause analysis (RCA, 5 Why, 8D) and driving corrective and preventative actions (CAPA).
• Performs duties in accordance with established quality standards.
• Performs such similar, comparable or related duties as may be required.
• Actively support Health, Safety and Environmental rules and regulations.

Skills & Experience

• BS Electrical Engineering, Mechanical Engineering, Electro-Mechanical Engineering, Industrial Engineering, or equivalent.
• Minimum 7+ years in a lean manufacturing environment.
• Demonstrated analytical/statistical problem‑solving skills. Familiarity with statistical methods and software (Minitab, JMP, etc.).
• Proficient in database tools and ability to use programming language for modifying/maintaining databases and reporting purposes.
• Proven experience in process improvement, problem solving, and knowledge of process control methodologies such as DMAIC, Six Sigma, Lean, and SPC.
• DFM and/or Lean production flow knowledge.
• Must be very proficient using spreadsheets to aid analysis.
• Working knowledge of Lab View and SolidWorks is preferred.
• Knowledge of Quality Systems (ISO9001) and quality tools (MSA, R&R, PFMEA).
• Hands‑on mechanical ability to solve tooling and equipment challenges.
• Ability to integrate and work well in a team environment.
• Excellent verbal and written communication skills.
• Ability to provide positive, consistent communication with associates throughout the organization.
• Organized, self‑directed, and able to manage multiple priorities.
• Experience integrating automation technology and vision systems a plus.
• CAPEX project management experience.
• Driven to get results and make impactful change.
• Strong collaboration and influencing skills. Comfortable working on the shop floor and with cross‑functional team.

Working Conditions

• Office and Factory environment.
• Safety glasses required while on factory floor.
• Overtime may be required.

Equal Opportunity Employer

We Are an Equal Opportunity Employer. Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at [e-mail].

Pay Range

The salary range for this position (in local currency) is 66900.00-124300.00