Manufacturing Process Engineer

Magna International Inc.; Sterling Heights (MI); On-site; USD 80,000 - 110,000; Full time

Job summary

Magna Powertrain in Michigan seeks a Manufacturing Engineer to lead process improvements and equipment rollouts for new quotes. You will collaborate with cross-functional teams to define specs, develop standardized work, and ensure successful deployment on the plant floor.

Required are a Bachelor’s in Engineering and 3+ years in manufacturing with lean methods, CAD experience, and strong problem-solving and communication skills. ERP/MRP and MS Office proficiency are essential.

Qualifications

• Bachelor’s degree in Manufacturing/Industrial/Mechanical/Chemical Engineering or related field.
• 3+ years in a manufacturing or production environment; lean manufacturing knowledge.
• Experience with process optimization, root-cause analysis, and problem solving.

Responsibilities

• Establish process flow and operations to support new quotes.
• Lead PFMEA with cross-functional team.
• Define equipment specs and manage quotes.
• Roll out equipment and processes to the plant floor.
• Develop standardized work and job element sheets.

Skills

Project management

Cross-functional teamwork

Lean manufacturing

Data analysis

Communication

Education

Bachelor’s degree in Manufacturing/Industrial/Mechanical/Chemical or related engineering

Master's degree preferred

Tools

AutoCAD

AS400

ERP/MRP systems

Microsoft Office Suite

Job description

Job descriptions may display in multiple languages based on your language selection. What we offer: At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group Summary:

Transforming mobility. Making automotive technology that is smarter, cleaner, safer and lighter. That’s what we’re passionate about at Magna Powertrain, and we do it by creating world-class powertrain systems. We are a premier supplier for the global automotive industry with full capabilities in design, development, testing and manufacturing of complex powertrain systems. Our name stands for quality, environmental consciousness, and safety. Innovation is what drives us and we drive innovation. Dream big and create the future of mobility at Magna Powertrain.

Job Responsibilities:

• Establishing process flow and operations to make a part for new quotes.
• Work in a cross-function team to complete PFMEA.
• Establish specifications for new equipment and get quotes.
• Roll out of equipment and processes to plant floor.
• Establish Standardized work, Job Element Sheets, and other needed documentation to support equipment / process rollout.
• Main contact for planning/coordinating manufacturing projects.
• Investigate and research continuous improvement and development projects.
• If project is approved, lead to complete the project.
• Work with cross functional team to update and maintain plant layout drawings.
• Facilitates developing in process prints and production tools.
• This includes GD&T stack-up calculations, CAD updates for parts (process drawings, signoffs, checking prints).
• Provide technical assistance to sales and customers to influence product design and provide viable cost proposals and manufacturing processes to meet respective customer needs.
• Keeps management team abreast of significant issues or developments identified during engineering activities and actions being taken to improve the situation.
• Maintains accurate files, records, studies and reports and shares the information appropriately.
• Furnishes input on developing engineering standards and specifications.
• Benchmarking this would include benchmarking processes and parts at sister plants, Suppliers, Customers, and competitors.
• Assist the organization in implementation of MAFACT, including lean, standardized work and continuous improvement activities.
• Ensure that company policies and procedures are adhered to including IATF 2016:16949, ISO14001 (EMS), and Employee Handbook.
• Participates in continuous improvement activities including driving CIP’s, submits improvement suggestions (CI, Safety).
• Manage multiple projects and deliverables while treating team members with dignity and respect and in accordance with the Magna Employee’s Charter and Common Values.
• Perform all work in a safe and healthful manner as outline in MIOSHA regulations and MPTSH safety and policies including proper use of Lockout/Tagout procedures.
• Reports unsafe conditions to Manager/Supervisor within the department.
• Support and participate in division and department improvement initiatives through Continuous Improvement Suggestion Program, and sharing of knowledge, ideas, and/or best practices with co-workers.
• Actively participate and comply with all division and department policies, procedures, and work instructions as they relate to your job.
• Provide training materials and new training for new processes.

Education:

• Bachelor’s degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a related engineering field required.
• Master's degree preferred but not required.

Experience:

• 3+ years of experience in a manufacturing or production environment.
• Strong knowledge of manufacturing processes, continuous improvement methodologies, and lean manufacturing principles.
• Experience with process optimization, root cause analysis, and problem-solving techniques.
• Proficiency with process documentation, technical drawings, and manufacturing standards.
• Experience with quality systems and statistical process control (SPC) preferred.
• Knowledge of Six Sigma methodologies; Green Belt or Black Belt certification preferred.
• Strong project management and organizational skills.
• Proficiency in Microsoft Office Suite and ERP/MRP systems.
• Excellent communication and cross-functional collaboration skills.
• Ability to analyze data and implement process improvements that enhance safety, quality, productivity, and cost performance.
• Ability to work in a fast-paced manufacturing environment and support production needs as required.

Certificates, Licenses, Registrations:

• Valid drivers’ license

Additional Skills:

• Language Skills: Requires extensive tact and communication skills (verbal and written) for direct customer communication. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers or employees of organization. Able to communicate in English effectively (both written and oral).
• Mechanical / Hands-on skills: Must be comfortable with running and trouble-shooting machinery or has shown aptitude working on mechanical / electrical / pneumatic systems.
• Mathematical Skills: Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry. Ability to apply concepts such as fractions, percentages, ratios and proportions to practical situations. Ability to compute rate, ratio and percent and to create and interpret graphs.
• Reasoning Skills: Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram or schedule form. Ability to use problem solving when presented with problems or duties that do not have immediate answers or results.
• Computer Skills: To perform this job successfully, an individual should be proficient on the computer, including knowledge of Microsoft Office (Word, Excel, Outlook, PowerPoint) and Project Management software. Prior experience utilizing AS400 Database software, AutoCAD and ability to create spreadsheets.
• Communication Skills: Ability to use active listening and assertive communication when needed. Ability to give positive and constructive feedback effectively.
• Problem Solving Skills: Understands and can apply 5 Why mythology, Skillful in analysis of problems, research to identify root causes and find solutions, creativity to find robust and effective solutions to problems. Able to make decisions based on available information.

Physical Demands:

(The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.) While performing the duties of this job, the employee is frequently required to stand and walk. The employee is frequently required to reach with hands and arms and talk and listen. The employee must frequently general good health to meet fast paced environment, and sometimes high stress situations. Must be able to function in very fast pace moving environment. The employee is occasionally required to; climb or balance; bend, stoop, kneel, crouch, or crawl and lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision and ability to adjust focus.

Work Environment:

(The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.) While performing the duties of this job, the employee is in an office setting and plant floor. The noise level in the office environment is usually low to moderate. The employee is occasionally exposed to low levels of vibration. The employee may be required to be on the production floor where they would be exposed to moving mechanical parts. The noise level in the production environment is usually moderate to loud.

Awareness, Unity, Empowerment:

At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity.

Worker Type: Regular / Permanent Group: Magna Powertrain

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