DESCRIPTION
The Manufacturing Equipment Maintenance Team Leader provides a variety of technical services including electrical, controls, and mechanical, to develop, maintain, fix, and improve our automated production equipment. The team lead will be considered the authority on all in-house automated machinery and provide the highest level of support to internal machine owners and operators. The team lead will support the maintenance manager in day-to-day activities and floor support when necessary to maintain reliability and ensure uptime of machinery.
What you will do:
Safety:
- Ensure the safety of production equipment by ensuring compliance to regulations and industry standards
- Identify any unsafe conditions related to electrical safety, shielding, and guarding, safety interlocks and emergency stops
- Complete safety review checklists for all new equipment and for significant changes in processes and equipment
- Finish work in compliance with site safety procedures including lock-out-tag-out, hot work, confined spaces, etc.
Operations Support:
- Support repairs of production equipment promptly and thoroughly to minimize downtime and give directions to maintenance technicians reporting to them
- Ensure spare parts are identified and on-hand for all production equipment
- Complete scheduled preventative maintenance tasks and adjust preventative maintenance requirements over time as vital
- Support maintenance leadership on identifying opportunities for improvement
- Provide ongoing training and mentoring to production associates and maintenance technicians to ensure that equipment is being operated and maintained appropriately
- Assist production with updates to equipment related SOPs to ensure accuracy of written instructions
Supervisory Responsibilities:
- Support engineering and maintenance leadership with commissioning of new equipment including researching of available technologies and providers, determination of specifications, acquiring quotations, recommending purchases, identifying training needs, etc.
- Review PMs for assigned area, follow up on completion throughout the month and work with planner on scheduling bigger repairs
- Identify opportunities for improvement in processes and best practices for technicians
- Follow up on direct reports attendance and time
- Establish spare parts needed and preventative maintenance/repairs requirements
- Run department morning meetings to identify issues of the day that need addressing
- Evaluate team competencies and train as needed
- Supervise maintenance PM activities with certain cadence to identify opportunities of improvement
Continuous Improvement:
- Identify and implement improvements to reduce costs, improve quality and customer satisfaction, and ensure product availability and delivery
- Participate in site continuous improvement activities including PPI and Lean
REQUIREMENTS
How you will get here:
- Associate degree (2-year college degree)
- 5+ years applicable work experience
- Proficient in electrical, electronics and controls technologies typically employed in industrial production equipment including an understanding of PLC ladder logic and HMI configuration
- Capable of trouble-shooting automated equipment, electronics, sensors, motors, servos and pneumatics
- Experience with automated production equipment in a manufacturing environment
- Experience with equipment design, specifications, fabrication, installation, and validation
- Strong mechanical skills including the ability to perform mechanical disassembly, repairs, and reassembly of complicated equipment
- Proficient use with all hand and power tools
- Proven solid understanding of mechanical, pneumatic, lubrication, electrical systems and industrial automation
- Knowledge of practices and techniques in general construction, repair and maintenance in a commercial environment
- Position will require working in a wide variety of environments including office, laboratory, hazardous chemical production, cleanroom, general production and warehouse, occasionally outdoors around the site, on roof-tops, in mechanical spaces, interstitial spaces, etc.
- Requires occasional lifting up to 50 pounds
- Strong verbal and written communication skills for effective interpersonal interactions
- Good writing skills for preparing specifications, experimental plans, and operating procedures
- Proficient in PC applications, including Outlook, Word, and Excel
- Ability to use factory applications such as CMMS software and inventory software