Manufacturing Engineer – Machining

Hayes Performance Systems; Mequon (WI); On-site; USD 80,000 - 110,000; Full time

Benefits offered by this job

Medical, Dental, Vision

401(k) with company match

Paid vacation and holidays

Employee events and recognition

Growth opportunities

Job summary

Hayes Performance Systems in Mequon, WI is seeking a Manufacturing Engineer - Machining to own and optimize CNC machining processes. You will combine hands-on CNC experience with manufacturing engineering and continuous improvement to boost productivity, quality, and process capability across our precision machining operations.

You will collaborate with Operations, Quality, Design Engineering, and shop-floor teams to solve complex manufacturing challenges, develop robust setups, and drive

Qualifications

• 5–7 years of hands-on CNC machining experience.
• Proficiency with CAM software, G-code, and simulation tools.
• Strong blueprint reading, GD&T, and CMM programming.
• Experience mentoring machinists or technicians in a manufacturing environment.
• Lean manufacturing, 5S, and continuous improvement knowledge.
• Excellent problem-solving and cross-functional collaboration.

Responsibilities

• Develop, optimize, and standardize CNC machining processes using CAM software and G-code.
• Drive improvements in productivity, quality, scrap reduction, cycle time, and overall process capability.
• Lead root cause investigations and implement sustainable corrective actions for machining and tooling issues.
• Partner with Design Engineering on DFM reviews, new product launches, and manufacturability improvements.
• Develop and maintain setup documentation, tool paths, work instructions, and standardized machining processes.
• Provide hands-on technical support for process launches, troubleshooting, and complex shop-floor challenges.
• Evaluate and implement tooling, automation, robotic systems, and manufacturing technologies that improve operational performance.
• Support GR&R studies, capability analysis, first-article inspections, and other process-validation activities.
• Identify and implement opportunities for lights-out machining and increased automation.
• Mentor machinists and technicians while promoting process discipline and consistent best practices across machining operations.

Skills

CNC machining

CAM software

G-code

Blueprint reading

GD&T

CMM programming

Lean manufacturing

5S

Continuous improvement

Mentoring

Cross-functional teamwork

Problem solving

Job description

Mequon, WI | Department: Engineering | Reports to: Director of Engineering

Build Your Career with Hayes Performance Systems:

Hayes Performance Systems is a global manufacturer of high-performance braking, suspension, and precision-engineered components. Since 1946, we've built a reputation for quality, innovation, and reliability while serving customers around the world.

In 2023, Hayes expanded through the acquisition of ACI Industries, strengthening our capabilities in precision machining and manufacturing and positioning us for continued growth.

As we continue to grow, we're looking for people who want to make an impact. At Hayes, you'll have the opportunity to solve real-world challenges, collaborate across teams, and contribute to products used in powersports, agriculture, construction, and industrial applications. We value accountability, continuous improvement, and taking pride in the work we do every day.

What We Offer:

• Comprehensive benefits package including Medical, Dental, Vision, and 401(k) with company match
• Paid vacation and holidays
• Employee events and recognition programs throughout the year
• Opportunities for professional growth and development
• Collaborative and team-oriented work environment

What You Will Do:

Join Hayes Performance Systems as our Manufacturing Engineer - Machining and take ownership of improving the processes, technology, and performance behind our precision machining operations.

In this role, you'll combine hands-on CNC machining expertise with manufacturing engineering and continuous improvement to increase productivity, improve quality, reduce scrap, and strengthen process capability. You'll work closely with Operations, Quality, Design Engineering, and shop-floor teams to solve complex manufacturing challenges and turn improvement opportunities into sustainable results.

How You Will Do It:

• Develop, optimize, and standardize CNC machining processes using CAM software and G-code
• Drive improvements in productivity, quality, scrap reduction, cycle time, and overall process capability
• Lead root cause investigations and implement sustainable corrective actions for machining and tooling issues
• Partner with Design Engineering on DFM reviews, new product launches, and manufacturability improvements
• Develop and maintain setup documentation, tool paths, work instructions, and standardized machining processes
• Provide hands-on technical support for process launches, troubleshooting, and complex shop-floor challenges
• Evaluate and implement tooling, automation, robotic systems, and manufacturing technologies that improve operational performance
• Support GR&R studies, capability analysis, first-article inspections, and other process-validation activities
• Identify and implement opportunities for lights-out machining and increased automation
• Mentor machinists and technicians while promoting process discipline and consistent best practices across machining operations

What We Look For:

• 5-7 years of hands-on CNC machining experience, including setup, programming, and process optimization
• Strong proficiency with CAM software, G-code, and machine simulation tools
• Advanced knowledge of blueprint reading, GD&T, and CMM programming
• Demonstrated success improving machining productivity, quality, and scrap performance
• Experience mentoring machinists or technicians in a manufacturing environment
• Strong troubleshooting and root cause problem-solving skills
• Ability to work cross-functionally and translate technical challenges into practical manufacturing solutions
• Strong communication skills and a collaborative, hands-on approach
• Familiarity with Lean manufacturing, 5S, and continuous improvement principles
• Bonus:
  • Experience implementing machining automation, robotics, or lights-out manufacturing
  • Experience supporting new product introduction or DFM initiatives

Ready to Join Our Team?

If you're passionate about precision machining, solving complex manufacturing challenges, and making processes better, we'd love to hear from you.