Manufacturing Engineer II

RoShay Services; Chester (Delaware County); On-site; USD 90,000 - 120,000; Full time

Job summary

RoShay Services is seeking an onsite Manufacturing Design Engineer to develop manufacturing processes for slotted brushless DC motors used in medical, aerospace, defense, and industrial applications. You will collaborate with R&D to ensure manufacturability, support prototype builds, and lead process development for new products.

The role emphasizes designing tooling, fixtures, and equipment, creating process flows, and ensuring a smooth transition to full-scale production while maintaining

Qualifications

• Bachelor's degree in Mechanical, Industrial or Manufacturing Engineering (or related field).
• Minimum 3 years' experience in manufacturing engineering or process development.
• Proficiency in CAD, tooling design and technical documentation.
• Experience with automation, machine vision, Industry 4.0 and quality systems (ISO, AS9100 preferred).
• Strong problem-solving, data analysis and project management skills.
• Knowledge of transfer molding and laser welding is desirable.
• Ability to support export-controlled projects and follow regulations.

Responsibilities

• Partner with design engineers to optimize manufacturability.
• Lead prototype and preproduction builds, resolving issues and implementing improvements.
• Develop, validate, and release manufacturing tooling, fixtures, and process flows.
• Implement and maintain production readiness documentation.
• Analyze build data to enhance process capability and quality.
• Support ramp-up, troubleshooting and automation initiatives.

Skills

CAD

Tooling design

Technical documentation

Automation

Machine vision

Industry 4.0

Quality systems

Problem solving

Data analysis

Project management

Export controls knowledge

Education

Bachelor's degree in Mechanical/Industrial/Manufacturing Engineering or related field

Job description

Role Overview

The Manufacturing Design (MD) Engineer specializes in developing manufacturing processes for slotted brushless DC motors used in medical, aerospace, defense, and industrial applications. This onsite role collaborates with R&D engineers to ensure design for manufacturability, supports prototype builds, and leads process development for new products. Key responsibilities include designing and validating tooling, fixtures, and equipment, creating process flows, and managing preproduction activities to ensure smooth transition to full-scale production. The engineer implements quality documentation such as control plans and PFMEAs, analyzes build data to improve manufacturing performance, and supports ramp-up through troubleshooting and cross-functional communication. Additionally, the role focuses on integrating automation, Industry 4.0 technologies, and process monitoring tools to enhance productivity and quality. The position requires a strong understanding of manufacturing equipment, technical documentation, and quality standards, with an emphasis on continuous improvement and operational efficiency.

Qualifications & Skills

• Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering or related field.
• Minimum of 3 years' experience in manufacturing engineering, process development, or related roles.
• Proficiency in CAD, tooling design, and technical documentation.
• Experience with automation, machine vision, Industry 4.0, and quality systems (ISO, AS9100 preferred).
• Strong problem-solving, data analysis, and project management skills.
• Knowledge of manufacturing processes like transfer molding and laser welding is desirable.
• Ability to support export-controlled projects and follow relevant regulations.

Key Duties

• Partner with design engineers to optimize manufacturability.
• Lead prototype and preproduction builds, resolving issues and implementing improvements.
• Develop, validate, and release manufacturing tooling, fixtures, and process flows.
• Implement and maintain production readiness documentation.
• Analyze build data to enhance process capability and quality.
• Support manufacturing ramp-up, troubleshooting, and automation initiatives.