Manufacturing Engineer - CastBond

rollsroyce; Indianapolis (IN); On-site; USD 79,000 - 128,000; Full time

Job summary

Rolls-Royce is seeking a Castbond Manufacturing Engineer to join the Advanced Turbine Center in Indianapolis. You will design, develop, and implement Castbond manufacturing processes and lead projects to meet business milestones.

Responsibilities include process development for 5-axis milling, EDM, laser, diffusion bonding, documentation, data analysis, and cross-functional collaboration to ensure safety, quality, and on-time delivery. A strong background in machining and materials is required.

Qualifications

• Associates degree in Engineering with 3+ years of experience in Manufacturing Engineering
• Bachelor's degree in Engineering with 1+ years in Manufacturing Engineering
• Masters' degree in Engineering or Ph.D. in Engineering preferred
• 5+ years' experience in Manufacturing Engineering in lieu of a degree
• U.S. Citizenship required to be eligible for consideration

Responsibilities

• Develop and implement manufacturing processes for Castbond components (5-axis high speed milling, EDM, laser, pECM, diffusion bonding, GOM inspection)
• Create full technical documentation for Castbond manufacturing processes (MVA, routing, technical instructions, NX models/drawings, NC programs)
• Collect process data and analyze using established statistical software
• Assess the impact of machining and bonding on material properties of single crystal castings
• Provide project management for Castbond manufacturing engineering projects
• Ensure processes comply with Health, Safety, and Environment standards
• Act as technical authority for processes and MEA where applicable
• Plan, manage, and communicate project activities (schedules, resources, costs, timelines)
• Collaborate with local and business experts to ensure technical and digital system understanding and best practices
• Pursue ongoing development to meet required competencies and provide coaching and technical support

Skills

Machining experience

Statistical software

Root cause analysis

Process control

Education

Associate degree in Engineering

Bachelor's degree in Engineering

Master's degree in Engineering

Ph.D. in Engineering

5+ years experience in Manufacturing Engineering in lieu of a degree

Tools

Teamcenter

Siemens NX

Vericut

Job description

Job Description

Job Title: Manufacturing Engineer - CastBond

Working Pattern

Onsite 9/80

Working Location

Indianapolis, IN

Relocation

Relocation assistance is not available for this position.

Work Week Description

A 9/80 compressed work week means an employee works 80 hours over nine days in a two‑week period. Generally, this means working nine hours Monday ‑ Thursday, with alternating eight‑hour Fridays and "off" Fridays.

Why Rolls‑Royce?

At Rolls‑Royce we are proud to be a business that has truly helped to shape the modern world and are committed to always being a force for progress; powering, protecting and connecting people everywhere.

By joining Rolls‑Royce, you'll have the opportunity to create world‑class power and propulsion solutions, pushing your problem‑solving and ingenuity, to deliver real impact that puts safety first.

You'll be given responsibility and the opportunity to grow in our high‑performance culture. This is Infinite Potential . And it's your chance to really shine and contribute to one of the world's most recognized brands and a beacon for engineering excellence.

Position Summary:

An opportunity has arisen for a Castbond Manufacturing Engineer working at the Advanced Turbine Center in Indianapolis. As a Castbond Manufacturing Engineer you will provide engineering analysis used in designing, developing, and implementing new processes. Additionally, you will be responsible for the project management and meeting business milestones established for the Castbond technology.

What you will be doing:

Develop and implement manufacturing processes for Castbond components. Castbond processes include 5‑axis high speed milling, EDM, laser, pECM, diffusion bonding, and GOM inspection
Create the full technical documentation package for Castbond manufacturing processes MVA, routing, technical Instructions, NX models/drawings, NC programs
Collect process data and analyze using established statistical software.
Understand impacts of machining and bonding process to the material properties of single crystal castings
Provide project management for Castbond manufacturing engineering projects
Ensure processes are in full compliance to Health, Safety, and Environment standards
Act as technical authority for processes within area of accountability and act as MEA where applicable.
Plan, manage, and communicate project activities including schedules, resources, costs, and timelines.
Work with local experts and business experts to ensure technical aspects of manufacturing processes and digital systems are understood and accounted for as required. Capture and utilize lessons learnt. Identify, document and share best practice, including by participation in relevant Communities of Practice.
Responsible for self‑development to meet the required competencies for the role. Continuously seek to expand knowledge and experience to increase effectiveness in undertaking existing and new activities. Provides coaching and technical support to others within their area of competence.

Basic Requirements:

• Associates degree in Engineering with 3+ years of experience working in Manufacturing Engineering, OR
• Bachelor's degree in Engineering with 1+ years of experience working in Manufacturing Engineering, OR
• Masters' degree in Engineering, OR
• Ph.D. in Engineering, OR
• 5+ years' experience in Manufacturing Engineering in lieu of a degree
• To be eligible for consideration, you must be a U.S. Citizen

Preferred Requirements:

• Experience with multiple machining disciplines (e.g; turning, milling, drilling, grinding)
• Experience with Teamcenter, Siemens NX modelling, drafting and manufacturing, and Vericut
• Experience with Fixed Process Control, Method Verifications, FAIr, Aerospace Manufacturing Standards
• Experience with non-conformance management, root-cause analysis, mini-tab, and standardized problem‑solving tools
• Experience with process control implementation through production system tools, such as, PFMEA, control plans, control limits, etc.

Our vision is to ensure that the quality and dynamism that shaped our history continues into our future. It's a bold pursuit, and we never stop striving to go further, faster, and better. We lead progress, creating the technologies that move us forward. If you're driven to grow, to learn, and to make a lasting difference, this is where you belong.

Rolls‑Royce is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any protected characteristics. We are committed to providing a respectful and non‑discriminatory workplace where individuality is valued and everyone can thrive.

Infinite Potential

Closing date: November 3, 2026

Job Category

Manufacturing Engineering

Job Posting Date

27 Oct 2026; 00:10

Pay Range

$78,918 - $128,242-Annually

Location:

Indianapolis, IN

Benefits

Rolls‑Royce provides a comprehensive and competitive T

#CLOENG