Manufacturing Engineer

Hanon Systems; Statesboro (GA); On-site; USD 85,000 - 110,000; Full time

Job summary

Hanon Systems is seeking an experienced engineer to oversee manufacturing processes from concept through production, ensuring quality control and continuous improvement on the line. You will develop PFMEA and control plans, set up new lines, manage BOM changes, and drive cost savings and scrap reduction.

Travel may be required for local and regional activities. The role requires an engineering degree, 2+ years in automotive, and proficiency with AutoCAD, Excel and PowerPoint, plus knowledge of

Qualifications

• Engineering degree from an accredited university.
• At least 2 years of automotive industry experience preferred.
• Proficiency in AutoCAD, Excel and PowerPoint.
• Knowledge of TS standards and AIAG standards (PFMEA, APQP, MSA, CQI-9).
• Strong interpersonal and project management skills.
• SAP experience preferred.
• Basic pneumatic systems knowledge.
• Understanding of PLC systems.

Responsibilities

• Create initial core tools ensuring DFMEA cascades to PFMEA, Control Plan, Work Standard and Special Characteristic agreements.
• Improve work efficiency by analyzing downtime and implementing countermeasures.
• Generate and maintain line documentation including PFMEA, Control Plans and check sheets.
• Set up production lines for new vehicle models and address issues.
• Lead procurement processes for fabrication items and supplier quotes.
• Prepare materials/equipment for new program events and manage MBOM/EO changes.
• Conduct machinery run-offs and ensure conformance to specifications and safety.
• Support maintenance, participate in CI activities and drive scrap reduction.

Skills

Interpersonal skills

Team collaboration

Project management

Quality mindset

Education

Engineering degree

Automotive industry experience (2 years)

Tools

AutoCAD

Excel

PowerPoint

SAP

PLC systems

Job description

Responsible for manufacturing processes, including quality control, from concept development through to production implementation and continuous improvement as well as on-going production support. The roles and responsibilities listed are not meant to be all inclusive.

ESSENTIAL FUNCTIONS

• Responsible for creation of initial core tool insuring all items identified in DFMEA are properly cascaded to PFEMA, Control Plan, Work standard and Special Characteristic agreement.
• Improve work efficiency - to handle this, analyze work efficiency and downtime. Based on result find solution or countermeasure to improve that situation.
• Generate and maintain line documentation including Process Flow Charts, PFMEA, Control Plans, Workmanship Standards and check sheets for line members and technicians.
• Responsible for setting up production lines for new vehicle(s) model(s) and improving issues
• Responsible for initiating the procurement processes (i.e. establishing suppliers and possibly obtaining budgetary quotations) for such items- for the fabrication items, specification should be attached.
• Prepare and manage materials/equipment required for new program events
• Create MBOM based on EBOM, and track and manage BOM and EO changes until SOP.
• Responsible for conducting machinery run-off/buy-off' for purchased machinery and tooling. Duties include assuring conformance to specification, evaluating cycle time, assessing safety and ergonomics and conducting process capability studies prior to release to production.
• Cost savings: to save cost, should do one’s best effort. Scrap reduction should be the first priority in normal process. Analyze scrap status and find solution to improve this.
• Support maintenance department activities for equipment and tooling (i.e. PM schedules, spare part lists, etc.).
• Participate in continuous improvement activities as they relate to machinery and tooling issues.
• Robot running condition: check running condition and make effort for continuous improvement.
• Inspection equipment (Vision, EOL, leak tester etc.) condition: check function and parts Condition and make effort for continuous improvement. Other equipment’s: check machines and parts condition and make effort for continuous Improvement.
• Participate in CFT meetings and support team objectives (i.e. layouts, APQP (Advanced Products Quality Planning) activities, continuous improvement opportunities etc.)
• Participate in all required training. And train team members and technicians to level up their skill, Quality mind set and related to improve production status.
• Support and ensure compliance with current quality and environmental systems.
• Responsible for Mid & Long-Term facilities load analysis and reducing facility load
• Responsible for Establishing and managing CAPEX (Capital Expenditures) budgets.
• Extensive communication with Korean GMEs and Vendor is required, and many meetings are necessary during the Korean time zone.
• Other duties, missions, and/or projects as assigned

EDUCATION AND EXPERIENCE

• Engineering degree from an accredited university program or equivalent experience.
• Experience of at least 2 years in automotive field is preferred.
• Proficiency in using AutoCAD, Excel, and PowerPoint is required
• Have working knowledge of TS standards, AIAG Standards (PFMEA, APQP, MSA, CQI-9), Phased PPAP, ES Specifications and other customer specific requirements preferred.
• Strong interpersonal skills & ability to work in a team environment.
• Strong project management skills are an asset.
• Preference given to candidates with SAP experience.
• Knowledge with basic pneumatic systems is required.
• Preference will be given to candidates who understand and can use PLC systems

COMPENTENCIES

• Knowledge of production/manufacturing operation and machinery and tools associated with keeping operations and machinery running.
• Strong interpersonal skills and ability to work in a team environment.
• Strong accounting/budgeting knowledge

PHYSICAL AND/OR MENTAL REQUIREMENTS:

• Lifting up to 50 lbs. (with assistance).
• Standing /walking for extended periods.
• Sitting for extended periods.
• Frequent bending, reaching with arms forward/above the shoulders.
• Ability to stay focused for extended periods of time.
• Ability to multitask.
• Ability to analyze information, identify problems.

WORK ENVIRONMENT

Working on the production floor / maintenance shop with equipment and loud noises/bright lights.

TRAVEL

Travel is primarily local during the business day, although some out-of-the-area and overnight travel may be expected). By car, by plane.

OTHER DUTIES

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

Hanon Systems is an equal opportunity employer committed to a culturally diverse workforce.