Manufacturing Engineer

MAHLE GmbH; Murfreesboro (TN); On-site; USD 100,000 - 140,000; Full time

Job summary

MAHLE Filter Syst.(US) in Murfreesboro, TN seeks a Manufacturing Engineering/Continuous Improvement Leader to drive Lean, Six Sigma, and Kaizen initiatives across the plant. You will lead cross-functional teams, troubleshoot manufacturing challenges, and implement process improvements to boost productivity, quality, and OEE.

Responsibilities include PFMEAs, Control Plans, equipment projects, and supporting APQP/PPAP for customer launches.

Qualifications

• 5+ years in automotive manufacturing environment.
• Basic PLC programming knowledge with Allen Bradley/Siemens.
• Experience with machine vision systems (Keyence/Cognex).
• Lean, Six Sigma, and Kaizen tools applied to productivity gains.
• Strong documentation of changes and results.

Responsibilities

• Lead continuous improvement initiatives and troubleshoot process problems.
• Coordinate with Production, Maintenance, Quality, and Process Planning.
• Develop and maintain processes, work instructions, and standards.
• Design and optimize layouts, material flow, and ergonomics.
• Lead root-cause analyses using 8D, 5 Why, and A3 methods.
• Support APQP/PPAP and customer launches.
• Drive OEE improvements and scrap reduction.
• Oversee PFMEAs, Process Flow Diagrams, and Control Plans.
• Assist in capital expenditure justification for equipment.
• Provide training and technical support to personnel.

Skills

Lean Manufacturing

Six Sigma

Problem-solving

Leadership

Communication

Data analysis

Tools

Allen-Bradley PLC

Siemens PLC

Robot programming (Fanuc, Kuka)

Keyence

Cognex

CAD software

Power BI

MES systems

Job description

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The Manufacturing Engineering/Continuous Improvement Leader is responsible for leading continuous improvement initiatives and serving as a technical resource for the identification, analysis, troubleshooting, and resolution of manufacturing process challenges. This role drives operational excellence by implementing process improvements that enhance productivity, quality, and overall manufacturing performance.

The position is accountable for improving key plant performance indicators, including productivity, quality, scrap reduction, defect rates, customer PPM, and manufacturing efficiency. Through the application of Lean Manufacturing, Six Sigma, and problem-solving methodologies, the role supports cost reduction objectives, optimizes processes, and ensures sustainable improvements across plant operations. The incumbent collaborates closely with cross-functional teams to identify opportunities, execute improvement projects, and promote a culture of continuous improvement throughout the organization.

This role is responsible to:

• Lead small groups focused on continuous improvements and provide technical expertise solving process problems.
• Coordinate and communicate with other departments (Production, Maintenance, Quality, Process Planning, etc). to achieve departmental and individual objectives.
• Troubleshoot equipment and part defects. Implement corrective actions quickly and effectively.
• Develop, implement, and maintain manufacturing processes, work instructions, and production standards.
• Develop new manufacturing equipment and processes, write equipment specifications.
• Design and optimize manufacturing layouts, material flow, and workstation ergonomics.
• Lead process improvement initiatives to reduce scrap, improve productivity, and optimize Overall Equipment Effectiveness (OEE).
• Develop and maintain PFMEAs, Process Flow Diagrams, Control Plans, and Standardized Work documentation.
• Coordinate equipment procurement, installation, commissioning, and capability studies.
• Analyze production data and implement corrective actions to address quality, safety, and efficiency concerns.
• Support APQP, PPAP, and customer launch requirements.
• Lead root cause analysis investigations using tools such as 8D, 5 Why, Ishikawa Diagrams, and A3 problem-solving.
• Work with the Process Planning team during development and launch of new equipment, tooling, and processes.
• Drive continuous improvement activities utilizing Lean Manufacturing, Six Sigma, and Kaizen methodologies.
• Assist in capital expenditure planning and justification for manufacturing equipment and process improvements.
• Monitor and improve labor utilization, cycle times, throughput, and manufacturing costs.
• Provide technical support and training to production personnel.

Your Experience & Qualifications

• Exposure to a manufacturing environment is required; 5+ years of automotive manufacturing experience preferred.
• Experience in the development, installation, and maintenance of manufacturing equipment and processes.
• Demonstrated ability to quickly troubleshoot manufacturing issues and implement both short- and long-term corrective actions.
• Basic PLC programming knowledge required (Allen Bradley, Siemens); robot programming experience preferred (Fanuc, Kuka).
• Ability to interpret engineering drawings, GD&T, and customer specifications.
• Strong knowledge and hands-on experience with machine vision systems is required (e.g., Keyence, Cognex).
• Experience with Lean Manufacturing principles and tools, including JIT, OEE, line sequencing, and Kaizen.
• Proven ability to lead and implement cost-effective solutions to manufacturing challenges.
• Strong interpersonal, leadership, and organizational skills.
• Excellent verbal and written communication skills.
• Proficiency with computer applications, including Microsoft Excel, PowerPoint, Word and CAD software, Power BI knowledge is a plus.
• Ability to document engineering changes, process improvements, and associated results.
• Ability to follow established documentation, reporting, and change-management protocols.
• Preferred experience with automated assembly, welding, stamping, injection molding, machining, CAD software or other automotive manufacturing processes.
• Knowledge of robotics, vision systems, and industrial automation.
• Preferred Six Sigma Green Belt or equivalent certification, MES systems.

We will provide a collaborative environment working on exciting assignments, along with ongoing personal & career development opportunities.

After receiving your online application, the interview process will typically be a screening call followed by Personal Interview(s)

For more information about MAHLE and what a career with us looks like for you,click here. and to learn more about our foundation owned technology groupclick here.

#DiversityMatters with our inclusive culture, we welcome applications from all social, religious & ethnical backgrounds, disabilities both mental and physical, identities (gender) and neurodivergent people.

MAHLE is not currently hiring individuals for this position who now or in the future require sponsorship for employment-based non-immigrant and immigrant visas. However, as a global company, MAHLE offers many job opportunities outside of USA which can be found through our employment website www.jobs.mahle.com

Do you have any questions?

[e-mail]

US

Facts about the job

Entry level: Experienced hires

Part- / Full-time: Full Time

Functional area: Product Management

Department: BU2 Thermal and Fluid Systems

Location: Murfreesboro, TN, US, 37127

Company: MAHLE Filter Syst.(US)

Your future at MAHLE

As a team player and someone who thinks ahead, you can deploy all your skills with us. In cooperation with colleagues from different countries and areas, you contribute in designing the mobility of the future. When selecting MAHLE, you choose trend-setting technologies and strategies. Are you interested in working with us and developing efficient and environmentally-friendly solutions, optimising existing products, and turning innovative ideas into reality? Then MAHLE is the right address for you.