Our client is seeking an experienced Senior Manufacturing Engineer to support manufacturing process validation, equipment readiness, capacity expansion, and continuous improvement activities within a regulated medical device manufacturing environment. This individual will serve as a hands-on technical process owner, supporting manufacturing performance, product quality, throughput, reliability, and production ramp-up.
Key Responsibilities
- Develop, execute, and support manufacturing process and equipment validation, including IQ, OQ, and PQ activities.
- Support installation, qualification, and optimization of semi-automated manufacturing equipment and production lines.
- Develop and maintain manufacturing process specifications, work instructions, validation documentation, and engineering documentation.
- Troubleshoot complex manufacturing, equipment, and quality issues and serve as a technical escalation point for production.
- Lead root cause investigations using structured problem-solving techniques such as 5 Why, Fishbone Analysis, and statistical analysis.
- Drive improvements in yield, scrap reduction, throughput, capacity, equipment reliability, and labor utilization.
- Partner with equipment suppliers and internal engineering, quality, manufacturing, and operations teams to improve equipment capability and process performance.
- Support automation initiatives and implementation of advanced manufacturing technologies.
- Identify and eliminate manufacturing bottlenecks and support commercial production ramp-up and capacity expansion.
- Ensure manufacturing processes and procedures comply with applicable FDA Quality System requirements, ISO 13485, and internal quality procedures.
Qualifications
- Bachelor’s degree in Engineering or a related technical discipline with 4+ years of relevant experience, or an advanced degree with 2+ years of relevant experience.
- Hands-on experience supporting medical device manufacturing operations.
- Strong experience with manufacturing process validation and equipment qualification, including IQ/OQ/PQ.
- Experience troubleshooting manufacturing equipment and driving process improvements within a regulated environment.
- Knowledge of statistical analysis, process control methodologies, and manufacturing performance improvement.
- Experience working cross-functionally with Manufacturing, Quality, Engineering, Operations, and equipment suppliers.
- Familiarity with tools and systems such as Minitab, SAP, MES, AutoCAD, SolidWorks, Microsoft Office, and document management systems is preferred.
- Ability to travel up to 40%.
- This is an onsite, long-term contract opportunity with potential for conversion to a full-time position based on project and individual success.