Manufacturing Engineer

Komatsu; Homer City (Indiana County); On-site; USD 90,000 - 120,000; Full time

Job summary

Komatsu is seeking a Manufacturing Engineer for an onsite role in Homer City, PA. You will own production routing, tooling, and DFMA improvements while collaborating with EHS, quality, and maintenance to boost safety and efficiency.

Key tasks include creating SAP routers, supporting engineering changes, developing tooling, and applying lean practices to reduce waste and shorten cycle times.

Qualifications

• Bachelor's degree in engineering or related field.
• Experience creating/maintaining SAP production routers and standard work.
• DFMA knowledge and tooling design experience.

Responsibilities

• Daily shop engagement with production areas and meetings.
• Create/update SAP routers for production work with centers, work elements, and times.
• Support engineering change control and update drawings, routers and programs.
• Develop tooling solutions and document tooling in 2D/3D; integrate into standard work.
• Design for Manufacturability and Assembly to reduce parts and simplify processes.

Skills

DFMA

Education

Bachelor's degree

Tools

AutoCAD

Vault

Inventor

SAP

View & Print

Job description

Manufacturing Engineer

Location

Homer City, Pennsylvania, USA, 15748-9245

Position Type

Onsite Position

Join Komatsu and Be Part of Something Big!

Job Overview

1. Ownership: (a) self-motivated, (b) eager to volunteers for challenging projects, (c) goal oriented and trusted with delivering effective outcomes, (d) work demonstrates to team members that they are a "go-to" person when problems needing fixed, (e) when faced with an unfamiliar situation they look forward to learning and developing themselves, (f) others learn quickly to trust and depend on them to achieves expected/needed outcomes.

2. Customer Value: (a) value and non-value adding work is viewed through the customer's "eyes", (b) there is an deliberate effort to deliver value to internal/external customers, (c) capable of defining how value is delivered and quantified, (d) understands product and information process flows and able to improve both, and (f) seeks perfection/improvements in process methods / principles / practices.

3. Work Standards: (a) willing to learn how to graphically defining processes; (d) able to analyzes processes and design them to reduce hazards and improve in efficiency and in quality; (c) write modular highly-visible standard work and work instructions, (d) communicates standard work processes and procedures, and (e) create / maintain accurate production routers.

4. Tooling: (a) evaluates processes for tooling, jigs, and fixtures improvements; (b) seeks tooling feedback to improve safety, quality, and efficiency; (c) procures readily available or can design tooling solutions; (d) procure, trial, and validate tooling; (e) utilizes software to initiate, maintain, and sunset documents - i.e. AutoCAD , Vault, Inventor, SAP, View & Print (V&P), or other; (f) adds tooling to production routers and standard work.

5. Cap/Ex Improvement: (a) assists the site's capital feasibility, annual planning, procurement, and commissioning; (b) be a collection point for potential projects, effectively analyzes ROI, and propose a priority of annual projects; (c) facilitates a comprehensive annual capital plan; (d) creates bid packets, secure/review quotes, and obtain accurate costs; (e) creates an acceptable cost justification; (f) creates project charters and plans; (i) executes projects and improvements within budget and to the stated timeline, following PMI project management phases when applicable; and, (j) commissions Cap/Ex with a cross-functional team that includes EHS, Quality, Production, Maintenance, and/or other key stakeholders.

6. World Class Manufacturing: Understand the basic concepts of manufacturing engineering best practices, concepts, principles, and practices. For example, basic concepts such as Lean Manufacturing, and applying practical principles and techniques wisely (i.e. Design for Manufacturing and Assembly (DFMA), Error-Proofing, Quality Circles, Small Improvement Events or Kaizen, or other if / when applicable, or research and develop other innovative solutions.

Key Job Responsibilities

1. Daily Shop Engagement: Go/See the production work areas regularly, attend recurring / standing meetings that communicate operational needs/requirements to assist with daily operational challenges. Examples may include a daily management meeting, a shop walk-through seeking ways to help resolve daily issues, a shift hand-off meeting, maintenance / production / scheduling meetings, a weekly meeting with the Site Manager, etc.

2. Create Production Routers: Create / update SAP routers for production work. This may include a very formal creation of a production router:(a) define the work centers and sequences that the parts must follow in order to produce the product - including outside services if applicable, (b) define work elements at each work center, (c) create appropriate standard work and include tooling/fixturing/jigs needed to optimize the work, and (d) enter the labor and material standards into SAP with labor and material. Most commonly, the router will include a historical time to perform each tasks but still include routing steps and time estimates to establish standard cost.

3. Engineering Change Control: With daily interactions, become aware of engineering changes that need clarifications, support production or other departments in engineering revision control, ensure current and accurate data is delivered with inquiries being addressed, delivering answers to the shop with a high sense of urgency to mitigate stalls and delays in production. Follow established process to update manufacturing documents as needed - i.e. drawings, production routers, programs, etc.

4. Develop Tooling Solutions: Assess work execution throughout manufacturing and design (via DFMA) and develop jigs, tooling, and fixtures to improve safety, ergonomics, quality, efficiency, and labor. Bring insight and solutions to work independently and/or through soliciting feedback from EHS, quality, production, manufacturing, or design engineering. Design, detail, and document tooling within 2D and 3D software and utilize the Komatsu part numbering and document control systems (ie Inventor, AutoCAD, Vault, SAP, View & Print). Integrate these into documented standard work and within SAP production routers. Lead to procure, validate, and formally commission tooling / fixtures / jigs / other to the shop.

5. Design for Manufacturability and Assembly (DFMA): Seek DFMA opportunity, assisting design engineering and/or supply chain to increase value through applicable changes. Be knowledgeable and make recommendations: (a) reduce part quantities, (b) avoid manufacturing adjustments/set-ups, (c) make parts self-aligning/locating, (d) make access easy to assemble, (e) reduce needs for reorientation/re-positioning, (f) poke-yoke parts orientation to eliminate misassemble, (g) make parts symmetrical / asymmetrical to the benefit of production, (h) eliminate process steps where possible, or other.

Qualifications / Requirements

• Bachelor's degree