Manufacturing Engineer

ASC Engineered Solutions, LLC; Columbia (PA); On-site; USD 90,000 - 120,000; Full time

Job summary

Reliable Safety & Flow Corporation in Columbia, PA, is hiring a Manufacturing Engineer – Automation to lead plant-wide automation projects, from scoping through startup, with external integrators or internal teams.

You will drive ROI assessments, manage capital requests, and partner with Maintenance and IT to deliver flexible automation, EOAT, UR5 robots, CNCs, and sensors to improve uptime and product mix.

Qualifications

• Bachelor’s degree in manufacturing, mechanical, electrical, mechatronics, or related field.
• 3–5+ years of experience with CNC, robotics, and automated systems.
• Hands-on experience troubleshooting Allen-Bradley/Rockwell PLCs and HMIs.
• Experience programming/c troubleshooting UR5s and industrial robots (FANUC, ABB).
• Reading electrical schematics and mechanical drawings; strong project management.

Responsibilities

• Lead automation/capital projects from concept through install and startup with budget/schedule tracking.
• Identify automation opportunities and prepare cost/benefit and ROI justifications for CAPEX.
• Manage external integrators and vendors; write specs and lead design reviews.

Skills

CNC

Robotics

Allen-Bradley PLCs

UR5

EOAT

CAD

Lean Six Sigma

Project management

Communication

Education

Bachelor’s degree in manufacturing, mechanical, electrical, mechatronics or related engineering field

Tools

UR5

MTConnect

MachineMetrics

Ignition

Job description

Position Title: Manufacturing Engineer

Department: Engineering

Employment Type Full Time

Location: Columbia, PA - Plant

Workplace Type: Onsite

Reporting To: Onsite

Manufacturing Engineer

Reliable Safety & Flow Corporation is looking for a Manufacturing Engineer – Automation to help drive the next stage of automation on our production floor. This role goes beyond reactive troubleshooting: you will identify automation opportunities, build the business case, and lead projects through to a running cell, whether by managing an external integrator or by leading an internal team.

Our environment is dynamic and fast-paced. One day you may be commissioning a new robotic cell, and the next you may be troubleshooting a PLC fault or a gripper issue. If you enjoy variety and ownership, this role is a great fit.

How You Will Help

Automation & Capital Projects

• Lead capital projects from concept through installation and startup, including scope, budget, schedule, and status reporting to management.
• Identify automation and semi-automation opportunities and prepare cost/benefit and ROI justifications for capital requests.
• Manage external integrators and vendors, including writing specifications, evaluating quotes, leading design reviews, and running factory and site acceptance testing (FAT/SAT).
• Lead internal teams in the design, build, programming, and commissioning of automated cells, fixtures, and end-of-arm tooling (EOAT).
• Apply flexible automation, such as Universal Robots UR5 collaborative robots, vision, and quick-change tooling, so cells can adapt to changing product mix and volumes.
• Support material handling automation, including upcoming AGV/AMR projects: define routes and workflows, coordinate with vendors, and integrate vehicles with cells and production equipment.
• Hand off new equipment successfully, with operator and maintenance training, documentation, and a spare parts plan.

Equipment Support & Troubleshooting

• Troubleshoot a wide range of equipment, including CNC machines, robotic cells, and other automated systems, and drive root cause corrective actions.
• Diagnose controls and robotics issues, including Allen-Bradley/Rockwell PLC and HMI logic, sensors, safety circuits, robot faults, and gripper/EOAT problems.
• Partner with maintenance to improve preventive maintenance and coordinate repairs and service providers to maximize uptime.

Machine Monitoring & Data

• Help select our machine monitoring platform: evaluate options, define requirements with Operations, Maintenance, and IT, and recommend one platform that works across both our CNC machines and our legacy tapping equipment.
• Lead the rollout, including connecting CNC machines, robots, and PLC-controlled equipment, retrofitting older tapping machines with sensors or I/O where they have no built-in data connection, setting up downtime reason codes, and building dashboards that operators and leadership will actually use.
• Use real-time machine data to find bottlenecks, reduce downtime, and decide where automation will have the biggest payoff.

Continuous Improvement

• Track and report downtime, scrap, OEE, and cycle time, and turn the data into prioritized improvement projects.
• Plan workflow, layouts, and equipment placement to improve efficiency and material flow.
• Work with Quality to improve processes and add error-proofing where it makes sense.
• Ensure equipment and processes meet OSHA, machine safety, and other regulatory requirements, including risk assessments on new equipment.

What You Will Bring

• Bachelor’s degree in manufacturing, mechanical, electrical, mechatronics, or related engineering field
• 3-5+ years of experience with CNC, robotics, and automated systems
• Hands-on experience troubleshooting Allen-Bradley/Rockwell PLCs and HMIs
• Experience programming and troubleshooting collaborative robots, specifically Universal Robots UR5s, as well as industrial robots (e.g., FANUC, ABB)
• Working knowledge of grippers and EOAT, pneumatics, sensors, and machine safety systems
• Experience leading at least one automation or capital project from concept through launch, with an integrator or an internal team
• Ability to read electrical schematics and mechanical drawings
• Project management skills, including managing scope, schedule, budget, and vendors
• Strong problem-solving, leadership, and communication skills, and the ability to work well under pressure

Preferred

• Experience selecting or implementing a machine monitoring / OEE platform such as MachineMetrics or Ignition, including connecting both CNC machines (e.g., via MTConnect) and legacy equipment
• Machine vision experience (e.g., Cognex, Keyence)
• 3D CAD experience (SolidWorks or similar) for fixtures, EOAT, and layouts
• Lean Manufacturing or Six Sigma training
• Experience with AGVs or AMRs for material handling
• Experience in a high-mix manufacturing environment

About Reliable Safety and Flow Corporation

Bringing together more than 175 years of innovation, quality, and customer commitment under one name and one promise.

The company was forged in 1850, as American industry was being connected by pipe, valves, fittings, and the skilled people who knew how to put them in the right place. More than 175 years later, that heritage lives in ASC Engineered Solutions, a comprehensive pipe preparation, joining, hanging and flow-management portfolio supporting the people who build and maintain commercial buildings, industrial facilities, infrastructure, and critical systems. A house of brands, Anvil, Gruvlok, Sharpe, SCI, and ABZ, unified as ASC in 2019, and the portfolio has grown in the years since.

In 1920, Reliable Automatic Sprinkler started doing one thing exceptionally well: building the fire safety systems that protect people and property. Sprinklers, valves, and accessories, made in the United States. More than a century later, the discipline has not changed. A century of American-made fire protection products, with multi-generational customer relationships and multi-decade specifications. A century of protecting what matters the most.

Two legacies. One Future.

*Reliable Safety and Flow Corporation is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, protected veteran status, genetic information, or any other characteristic protected by applicable law.*

Equal employment opportunity, including veterans and individuals with disabilities.

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