We are seeking an experienced Medical Device Manufacturing Engineer to support manufacturing operations, process development, continuous improvement, and production engineering activities within a regulated medical device manufacturing environment. The successful candidate will work closely with Quality, R&D, Validation, Operations, and Supply Chain teams to ensure manufacturing processes are robust, efficient, compliant, and capable of consistently producing high-quality medical devices.
Key Responsibilities
- Develop, implement, optimize, and maintain manufacturing processes for medical device products.
- Provide day-to-day manufacturing engineering support to production and resolve technical issues affecting manufacturing operations.
- Troubleshoot equipment, process, tooling, and production issues and implement effective corrective actions.
- Develop and improve manufacturing processes to increase productivity, yield, quality, and process capability.
- Support introduction of new products and transfer products from R&D/design into manufacturing.
- Develop and maintain manufacturing documentation, including work instructions, Standard Operating Procedures (SOPs), manufacturing procedures, and process specifications.
- Support equipment selection, installation, commissioning, qualification, and process validation activities.
- Develop and execute engineering studies, process trials, Design of Experiments (DOE), and process capability assessments.
- Participate in PFMEA, process risk assessments, control plans, and other risk-management activities.
- Support root cause investigations for manufacturing deviations, nonconformances, defects, and customer complaints.
- Implement corrective and preventive actions (CAPA) and continuous improvement initiatives.
- Evaluate manufacturing processes for compliance with applicable quality and regulatory requirements.
- Support Engineering Change Orders (ECOs), Change Controls, and product/process changes.
- Work with Quality Engineering to investigate process-related failures and establish appropriate corrective actions.
- Analyze manufacturing data and production metrics to identify trends, process issues, and opportunities for improvement.
- Support Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement initiatives.
- Develop and optimize tooling, fixtures, manufacturing equipment, and production methods.
- Collaborate with suppliers and external partners on manufacturing process and equipment-related activities.
- Support equipment maintenance, troubleshooting, and preventive maintenance strategies as required.
- Ensure manufacturing processes are properly documented and controlled in accordance with company procedures.
- Provide technical support during audits and assist with responses to manufacturing-related observations.
- Ensure all engineering activities comply with applicable medical device regulations, quality systems, and company standards.
Required Qualifications
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Biomedical Engineering, or a related engineering discipline.
- 3+ years of manufacturing engineering experience, preferably within the medical device, pharmaceutical, biotechnology, or other regulated manufacturing industries.
- Hands-on experience supporting manufacturing processes, production equipment, tooling, and process improvement.
- Experience working within a regulated FDA/ISO 13485 manufacturing environment.
- Strong understanding of manufacturing processes, process controls, and quality systems.
- Experience with root cause analysis and problem‑solving methodologies.
- Experience with process validation and qualification activities.
- Strong technical documentation and communication skills.
- Ability to work effectively with cross‑functional teams in a fast‑paced manufacturing environment.
Preferred Qualifications
- Experience with ISO 13485, FDA 21 CFR Part 820/QMSR, and applicable medical device regulations.
- Experience with IQ/OQ/PQ and process validation.
- Knowledge of Design for Manufacturability (DFM) and Design for Assembly (DFA).
- Experience with PFMEA, Control Plans, SPC, DOE, and statistical analysis.
- Lean Manufacturing or Six Sigma certification.
- Experience with automated manufacturing equipment, robotics, or machine vision systems.
- Experience with injection molding, extrusion, CNC machining, assembly, sterilization, packaging, or other medical device manufacturing processes.
- Experience supporting New Product Introduction (NPI) and product transfers.
- Experience with CAD tools such as SolidWorks, AutoCAD, or Creo.
- Familiarity with ERP/MRP and manufacturing data systems.