Manager, Controls and Automation Engineer

Callaway Golf; Chicopee (MA); On-site; USD 113,000 - 170,000; Full time

Job summary

Callaway Golf invites applications for a senior controls engineer to lead electrical and automation projects in our manufacturing environment. You will design, program, test and troubleshoot PLC/HMI systems, supporting upgrades and new equipment while coordinating with engineering and production teams.

Responsibilities include developing control specifications, maintaining BOMs, and guiding a supervisory team to improve safety, reliability, and yield.

Qualifications

• BS degree in engineering or related field.
• 3-5 years of controls/automation experience in manufacturing.
• Experience programming and debugging PLC-based machine-control systems.
• Two years' minimum supervisory experience preferred.
• Strong problem-solving and teamwork skills.

Responsibilities

• Oversee controls and electrical aspects of new equipment installations and upgrades.
• Develop, modify, and troubleshoot PLC programs, HMIs, VFDs, and sensors.
• Create and maintain control-system specs, electrical schematics, BOMs.
• Provide technical support during startup, commissioning and testing.
• Collaborate with Engineering, Manufacturing, Quality, and EHS to define machine-control requirements.
• Lead engineering group to achieve site objectives and drive improvements.

Skills

Lean manufacturing

PLC programming

HMI development

Electrical schematics

Troubleshooting

System integration

Team collaboration

Operator training

Project leadership

Education

BS degree in Electrical/Computing/Manufacturing engineering

2+ years supervisory experience

3-5 years in controls/automation

Tools

Allen-Bradley PLCs

Mitsubishi PLCs

HMI tooling

AutoCAD

Job description

ABOUT THE BRAND:

Callaway Golf Company is a premium golf equipment, gear and apparel company with a portfolio of global brands, including Callaway Golf, Odyssey, TravisMathew, and OGIO. Through an unwavering commitment to innovation and premium craftsmanship, Callaway designs, manufactures, and sells high-performance golf clubs, golf balls, apparel, bags, and other accessories—setting the standard for performance in the game of golf.

ABOUT THE BRAND:

Callaway Golf Company is a premium golf equipment, gear and apparel company with a portfolio of global brands, including Callaway Golf, Odyssey, TravisMathew, and OGIO. Through an unwavering commitment to innovation and premium craftsmanship, Callaway designs, manufactures, and sells high-performance golf clubs, golf balls, apparel, bags, and other accessories—setting the standard for performance in the game of golf.

Our Mission:

To create demonstrably superior and pleasingly different products powered by innovative technology and premium craftsmanship enabling golfers of all abilities to play their best and find more joy in the game.

Our company is a blend of experience and diverse backgrounds, and together we look to leave the past behind while moving the game forward.

For more information, please visit https://www.callawaygolf.com

Roles And Responsibilities

• Manage the controls and electrical aspects of new equipment installations and upgrades to existing production equipment, including design, programming, integration, testing, commissioning, and documentation.
• Develop, modify, and troubleshoot PLC programs, HMI or machine operator interfaces, robotic sequences, variable frequency drives, servo systems, sensors, and related factory control systems.
• Generate, interpret, maintain, and update control-system specifications, electrical schematics, panel layouts, I/O documentation, and bills of materials for new installations and equipment upgrades.
• Provide technical support to Manufacturing and Maintenance for critical and complex equipment breakdowns, control-system issues, and recurring reliability concerns.
• Identify and implement controls, automation, and data-collection improvements that increase safety, equipment reliability, productivity, process capability, yield, and product performance.
• Provide technical support during factory acceptance testing, site acceptance testing, equipment startup, commissioning, and debugging for internally and externally developed equipment.
• Perform site visits and provide technical input in the evaluation and selection of equipment, controls components, system integrators, and vendors.
• Support Capital Appropriation Requests, when applicable, by identifying equipment requirements, estimating costs, providing technical justification, and developing implementation timelines.
• Provide budgetary costs and technical recommendations for control-system installations, equipment upgrades, spare parts, and related support requirements.
• Collaborate with Process Engineering, Manufacturing, Maintenance, Quality, and Environmental, Health and Safety to define machine-control requirements and resolve production issues.
• Work with Maintenance and Manufacturing to establish equipment training, spare-parts recommendations, preventive-maintenance requirements, and effective technical handoff for new or modified systems.
• Assist with manufacturing trials for new materials, products, or processes, including validation of control parameters, specifications, databases, and operator interfaces.
• Communicate project progress, risks, timelines, and technical issues to engineering management and key stakeholders through appropriate project plans, status reports, and documentation.
• Confirm equipment and control-system compliance with applicable OSHA, machine-safety, electrical, and company requirements, including verification of lockout/tagout provisions.
• Maintain current knowledge of controls and automation technologies through technical training, vendor engagement, trade shows, seminars, and professional development.
• Lead engineering group through all of these roles and responsibilities and ensure that site key objectives and priorities are being achieved.
• Support operations gross margin initiatives via productivity improvements, process improvements, and impactful cost savings programs.
• Liaison between Callaway Golf Ball Operations and equipment vendors.
• Support CI/Lean initiatives via active participation in staff green belt development and applied practices.
• Provide technical support at 3rd party manufacturing sites.
• Acts in a supervisory role overseeing Electrical and Mechanical Engineers to include coaching, training, performance reviews and disciplinary action when required
• Works towards improvements for process efficiencies
• Work in a safe manner following all PPE and standardized processes
• Perform all other duties as assigned by Senior Facilities Manager.

Technical Competencies (Knowledge, Skills & Abilities)

• Knowledge of lean manufacturing methodologies a plus
• Proficiency in PLC programming, integration, documentation, and troubleshooting for machine-control applications; experience with Allen-Bradley and/or Mitsubishi platforms preferred.
• Working knowledge of HMI development, industrial networks, VFDs, servo drives, sensors, safety circuits, robotics, and electromechanical control systems.
• Ability to read, create, and revise electrical schematics, control-system documentation, bills of materials, and machine specifications.
• Knowledge of manufacturing processes and the application of controls and automation to improve safety, reliability, quality, productivity, and yield.
• Strong critical-thinking, root-cause analysis, and troubleshooting skills across electrical, electronic, pneumatic, hydraulic, mechanical, and software systems.
• Working knowledge of computers, databases, Ethernet/TCP/IP networks, manufacturing data collection, and system integration.
• Proficiency with Microsoft Project, Word, Excel, PowerPoint, and AutoCAD or a similar CAD package.
• Ability to manage multiple assignments, organize priorities, and execute projects with moderate independence while seeking guidance for issues outside established practices.
• Ability to communicate technical information effectively and work collaboratively with all levels of the organization, equipment vendors, and cross-functional teams.
• Ability to train operators, technicians, and other affected personnel on new or modified equipment and control systems.
• Flexibility to support equipment startups, critical breakdowns, or other production needs outside normal working hours, when required.

Education And Experience

• BS Degree in Electrical Engineering, Computer Engineering, Manufacturing Engineering, Mechatronics, Computer Science, or a related engineering discipline.
• Minimum 3-5 years of controls, automation, electrical, or manufacturing engineering experience in a production environment.
• Demonstrated experience programming and troubleshooting PLC-based machine-control systems and supporting automated manufacturing equipment.
• Equivalent combinations of education and directly related experience may be considered.
• Two years' minimum supervisory experience preferred.

DISCLAIMER

This job description indicates in general terms the type and level of work performed, as well as the typical responsibilities of employees in this classification, and it may be changed by management at any time. Other duties may also apply. Nothing in this position description changes the at-will employment relationship existing between the Company and its employees. Distribution of this item outside of the Company without an authorized release is a violation of Company policy.

DE&I and EEOC:

Inclusion & Diversity:

As a purpose-led, performance driven company, we strive to foster a culture of belonging based on respect, connection, openness and authenticity. We are committed to building and maintaining a workplace that celebrates the diversity of our associates, supporting them to bring their authentic selves to work every day.

113,200.00 - 141,400.00 - 169,600.00 USD Annual