Manager, Continuous Improvement

Chromalloy Gas Turbine, LLC; San Antonio (TX); On-site; USD 85,000 - 120,000; Full time

Benefits offered by this job

Day-one benefits

Bonuses (quarterly/annual)

401(k) with employer matching

Career development

Job summary

Chromalloy Gas Turbine, LLC is seeking a CI Manager to lead Operational Excellence Deployment at our site. You will drive lean initiatives, coach teams, and shape the CI roadmap to enhance safety, quality, and productivity.

The role requires 5+ years in continuous improvement in manufacturing or repair, a Six Sigma Green Belt is preferred, and strong leadership and communication skills to influence cross-functional teams.

Qualifications

• Bachelor's degree or equivalent experience.
• 5+ years' experience with continuous improvement in manufacturing / repair environment.
• Six Sigma Green Belt - preferred.
• Good technical skills with ability to interpret engineering drawing, blueprints, and specifications.
• High attention to detail with excellent organizational skills.
• Problem-solving abilities and leadership/mentoring skills.

Responsibilities

• Lead Operational Excellence Deployment at site to develop a culture of learning and coach in lean methodologies.
• Improve safety, quality, delivery, productivity, cost and efficiency.
• Develop CI Roadmap and Steering Committee; drive process improvements and standard work.
• Perform root cause analysis and implement solutions; monitor progress and reporting.
• Coach and mentor teams; support Fiix implementation and 5S plans.

Skills

Continuous improvement

Six Sigma Green Belt

Technical drawing interpretation

Leadership

Communication

Problem-solving

Teamwork

Attention to detail

Education

Bachelor's degree or equivalent

Job description

Chromalloy is a global engineering & solutions company. We are a leading provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world.

Video: What We Do

Why work at Chromalloy?

Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world-class solutions for our customers. As a global company, we are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work every day. Be part of something bigger with Chromalloy!

Our Total Rewards Program is designed to support you today and in the future.

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Development & progression opportunities for every employee - regular performance conversations, training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick time, paid holidays, and parental leave-all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.

Eligibility for individual benefit plans may vary based on employment status.

POSITION SUMMARY

The purpose of the CI Manager, responsible for leading Operational Excellence Deployment at their site, is to develop a culture of learning and provide technical support and coaching in OPEX processes to grow the continuous improvement capabilities of the business.

PRIMARY DUTIES AND RESPONSIBILITIES

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions. The duties and responsibilities regularly performed (but not limited to) for this position are:

• Improve safety, quality, delivery, productivity, cost, and efficiency
• Serve as a facilitator of continuous improvement implementation and employee involvement
• Develop and drive the CI Roadmap & CI Steering Committee
• Conduct PQ analysis to drive focus on the right processes / products
• Within area of responsibility analyze current work practices to identify areas for improvement and educate as to how to improve business and manufacturing processes. Devise and test solutions and roll out new ways of working
• Drive functional projects, risks, issues, and benefits.
• Participate in Lean health checks and go/no goes
• Perform workplace audits and streamlining processes within area of responsibility
• Process mapping, value stream mapping, identifying inefficiencies in productivity with a particular focus on layouts and sequencing
• Communicate effectively with various levels within the business to educate in lean methodologies and how recommended changes can cut waste from operating procedures, influencing, and motivating both proactively and reactively
• Deploy appropriate methodologies to solve problems and support teams to solve problems. Ensure the escalation process for problem solving is effective
• Foster the growth of performance excellence behaviors within the business through coaching, mentoring, and training teams and championing performance excellence
• Support the business in establishing "best practice"
• Ensure that process improvement initiatives are aligned to business requirements
• Implement standard work, visual factory, and error proofing
• Support the building of a culture of engagement across the business to provide a highly energized team which is flexible to meet the changing needs of the business
• Undertaking continuous training and development
• Perform root cause analysis and resolve problems
• Monitor the completion of tasks and ensure good performance and record on appropriate systems
• Conduct risk assessments of processes and tasks
• Developing CPEX savings plans & reporting out on performance to plan monthly
• Scheduling and executing on site TPM events
• Coaching and monitoring Tier 5 and Tier 3 maturity levels
• Driving site Gemba maturity efforts
• Utilization tracking and updating of labor standards in CITS
• Creating and monitoring performance to the site 5S plans
• Tracking CITS project improvement efforts / supporting Fiix implementation efforts with maintenance team
• Supporting large-scale improvement events at other sites as required

QUALIFICATIONS

• Bachelor's degree preferred or equivalent experience
• 5+ years' experience with continuous improvement in manufacturing / repair environment
• Six Sigma Green Belt - preferred
• Good technical skills with the ability to accurately interpret engineering drawing, blueprints, and engineering specifications
• High attention to detail with excellent organizational skills
• Problem-solving abilities
• Ability to improve and develop new business processes
• Leadership abilities including coaching and influencing
• Excellent communication skills, both written and oral
• Ability to work effectively individually or as part of a team

SUPERVISORY RESPONSIBILITIES

Direct manager for current CI intern.

This position may require work hours outside of the regularly scheduled hours to meet operational needs. This may include work during evenings, weekends, and/or holidays. Additional work hours are assigned based on business requirements. Non-exempt employees will be paid overtime in accordance with applicable federal, state, and local laws.

The salary range for this position reflects a broad spectrum of experience levels. Individual compensation within the range is determined by multiple factors, including relevant experience, education, certifications, job related skills, internal equity, and market conditions. We evaluate each candidate individually to ensure fair and competitive pay decisions.

Due to government regulation only US persons (U.S. citizen, U.S. naturalized citizen, U.S. permanent resident, holder of U.S. approved political asylee or refugee status) may be considered for this role.

Chromalloy participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

Any offer of employment will also be conditioned upon the successful completion of a background investigation and drug screen in accordance with company policy and applicable federal and state regulations.

Chromalloy is an equal opportunity employer - vets/disabled.

In the United States, if you need a reasonable accommodation for the online application process due to a disability, please contact: https://www.chromalloy.com/contact-us/