Maintenance Manager (Relocation Assistance Available)
Richmond, IN
Onsite, Permanent/Direct Hire, Full Benefits, Relocation Assistance Available, $100,000 - $125,000
Position Overview
The Maintenance Manager is responsible for the safe, efficient, and compliant operation of all equipment, utilities, and facilities within a long-established bakery plant. Operating in a legacy facility, this role demands a hands-on, resourceful leader who thrives on solving complex mechanical problems, sourcing hard-to-find parts, and keeping production running without the luxury of modern, plug-and-play systems.
The Maintenance Manager leads a team of technicians and works closely with production, quality, and safety departments to maximize uptime, control costs, and maintain full food safety compliance.
Responsibilities
Equipment & Facility Maintenance
- Oversee preventive, corrective, and condition-based maintenance programs for bakery equipment, including older-generation mixers, dividers, rounders, proofers, deck and reel ovens, chain conveyors, slicers, wrappers, and refrigeration systems.
- Manage legacy building infrastructure including HVAC, low-pressure steam systems, older electrical distribution panels, compressed air networks, and water/wastewater systems.
- Develop creative repair and fabrication solutions when OEM parts are discontinued or unavailable; coordinate custom machining or fabrication as needed.
- Ensure all facilities, equipment, and utilities meet food-grade standards and GMP requirements.
- Lead root cause analysis and corrective action for equipment failures, focusing on chronic or recurring issues common in high-hour machinery.
Team Leadership & Supervision
- Direct supervision of the Maintenance team (electrical, mechanical, and multi-craft).
- Recruit, hire, schedule, and develop maintenance technicians with practical, hands-on trade skills.
- Provide mentorship and technical training, emphasizing hands-on troubleshooting and mechanical aptitude over reliance on automated diagnostics.
- Conduct performance reviews, coaching sessions, and disciplinary actions as needed.
- Foster a culture of accountability, ingenuity, and safety.
Planning & Reliability
- Maintain a Computerized Maintenance Management System (CMMS) for work orders, asset history, and spare parts inventory, including cataloging legacy assets.
- Develop and manage a robust spare parts program for obsolete or hard-to-source components.
- Create and execute annual maintenance and capital improvement plans prioritizing life-extension strategies for aging assets.
- Identify equipment nearing end-of-life and build the business case for capital replacement or major rebuilds.
- Coordinate planned shutdowns and major overhauls with minimal production disruption.
Regulatory & Food Safety Compliance
- Ensure compliance with FDA, OSHA, EPA, and local regulatory requirements, including those specific to older building construction and electrical codes.
- Support SQF or other food safety certification audits; develop corrective action plans to address facility and equipment findings.
- Enforce Lock Out / Tag Out (LOTO), confined space entry, and all applicable safety programs.
Budget & Vendor Management
- Develop and manage the annual maintenance department budget, balancing reactive repair costs with strategic investments in aging asset reliability.
- Identify, evaluate, and manage outside contractors and specialty repair vendors for equipment requiring niche expertise.
- Source spare parts through alternative suppliers, rebuilders, and aftermarket channels when OEM sources are exhausted.
- Identify and implement practical cost-saving and energy efficiency improvements.
Qualifications
Required Qualifications
- Education & Experience: Associate's or Bachelor's degree in Mechanical Engineering, Electrical Engineering, Industrial Technology, or a related field (or substantial equivalent experience in a trades or industrial maintenance role).
- Industry Experience: Minimum 5 years of maintenance experience in food manufacturing or another regulated industrial environment, with at least 2 years in a supervisory or management role.
- Technical Proficiency: Proven ability to troubleshoot and repair older, non-PLC-controlled electromechanical systems; comfort working with relay logic, analog controls, and mechanical governors.
- Hands-on Skills: Strong mechanical skills including welding, fabrication, and machining fundamentals; ability to reverse-engineer worn or obsolete components.
- Sourcing Capability: Experience sourcing obsolete or discontinued parts through aftermarket, rebuild, or custom fabrication channels.
- Compliance & Systems: Working knowledge of GMP, HACCP, LOTO, and OSHA 29 CFR 1910 standards; proficiency with CMMS platforms (e.g., SAP PM, Fiix, Maintenance Connection).
Qualifications
- Experience maintaining equipment in facilities built prior to 1980, including familiarity with older electrical codes and building systems.
- Experience in high-volume snack or baked goods production.
- Trade certifications in electrical, welding, pipefitting, or related disciplines.
- Demonstrated experience with steam systems, older refrigeration equipment, and legacy conveyor or drive systems.
- Familiarity with Lean or TPM (Total Productive Maintenance) principles adapted for legacy environments.
- Bilingual in English and Spanish.
Physical & Environmental Requirements
- Environment: Ability to work in a production environment with varying temperatures (hot ovens, walk-in coolers/freezers), noise, and flour dust.
- Physical Demands: Capable of lifting up to 50 lbs, climbing ladders, working in confined or elevated spaces, and standing or walking for extended periods.
- Availability: Must be available for on-call response to equipment emergencies, including nights and weekends.