Maintenance & Automation Technician

Hydro Extrusion USA, LLC; Elkhart (IN); On-site; USD 70,000 - 90,000; Full time

Benefits offered by this job

Medical, Rx, Dental, Disability, Life

Flexible Spending Accounts

Retirement Savings Plan

Education Assistance

Bonus Plan Eligibility

Parental Leave

Job summary

Hydro Extrusion USA, LLC in Elkhart, IN is seeking a Maintenance & Automation Technician to program and maintain PLC-controlled equipment. You will develop ladder logic, configure safety settings, and integrate PLCs with HMIs, sensors, and actuators on rotating shifts.

The role requires 3-5 years of hands-on PLC experience, collaboration with engineering, and training of junior technicians. A multi-craft focus includes occasional mechanical support to keep production reliable.

Qualifications

• 3-5 years hands-on experience programming, troubleshooting PLC systems.
• Ability to independently modify, troubleshoot, and validate ladder logic.
• Experience integrating PLCs with HMIs and automation equipment.

Responsibilities

• Perform intermediate programming and safety configuration of PLC-controlled systems.
• Develop, modify, and troubleshoot PLC logic using ladder logic and function block.
• Install, program, and troubleshoot PLC systems in industrial environments with minimal supervision.
• Troubleshoot and repair PLC-controlled systems and related components.
• Integrate PLCs with HMIs, sensors, and actuators.
• Collaborate with engineering on system upgrades and improvements.
• Train junior technicians and provide technical support.
• Support CRI initiatives to improve equipment reliability.
• Support continuous reliability improvement standards and practices.
• Provide multi-craft support to mechanical technicians ~30% of the time.
• Respond to equipment breakdowns to restore operations promptly.

Skills

PLC programming

Ladder logic

Allen-Bradley

HMI programming

Ethernet/IP

Troubleshooting

Cross-discipline support

Tools

Logix Studio 5000

FactoryTalk View Studio

Job description

Maintenance & Automation Technician

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production sites in 40 countries and employing 20,000 people. Through our unique combination of local expertise, global network, and unmatched R&D capabilities, we can offer everything from standards profiles to advanced development and manufacturing for most industries. Since 1905, Hydro has turned natural resources into valuable products for people and businesses with focus on a safe and good workplace for our 30,000 employees in more than 140 locations.

What we offer you

• Medical, Rx, Dental, Disability, Life Insurance, Flexible Spending Accounts
• Retirement Savings Plan
• Education Assistance
• Bonus Plan Eligibility
• Parental Leave

Shift hours

Rotating Shift 6pm - 6am

3 days on and 3 days off, then 4 days on and 4 days off

What you will be doing

Essential Job Responsibilities:

• Perform intermediate programming and safety configuration of PLC-controlled systems.
• Independently develop, modify, and troubleshoot PLC logic using standard programming languages (e.g., ladder logic and function block).
• Independently perform installation, programming, and troubleshooting of PLC systems in industrial environments with minimal supervision.
• Troubleshoot and repair PLC-controlled systems and related components.
• Integrate PLCs with HMIs, sensors, and actuators.
• Collaborate with engineering teams on system upgrades and improvements.
• Train junior technicians and provide technical support.
• Utilize predictive measures to enhance equipment reliability through Continuous Reliability Improvement (CRI) initiatives.
• Implement and support continuous reliability improvement standards and practices.
• This position is a multi-craft role and will be required to support mechanical technicians as needed, approximately 30% of the time in role.
• Respond to equipment breakdowns and other suddenly developed conditions requiring immediate action to restore operations.

What will make you successful?

Required Education/Experience

• 3-5 years of hands-on professional experience independently programming, troubleshooting and supporting PLC-controlled equipment.
• Demonstrated ability to independently modify, troubleshoot, and validate PLC ladder logic to support equipment enhancements, process improvements, and operational reliability.

Preferred Skills/Qualifications

• Experience in Ladder logic programming in Allen Bradley Logix/Studio 5000 Software.
• Proficient in programming User defined Tags, Add-on instructions, and Structured text programming.
• Experience with industrial communication protocols (e.g. Ethernet/IP).
• Experience in editing HMI applications in Factory talk view studio.

Equal opportunities

Hydro in North America is an Equal Opportunity Employer where all phases of employment are based strictly upon the qualifications of the individual as related to the work requirements of the position. This policy is applied without regard to race, sex, sexual orientation, gender identity, religion, national origin, ancestry, age, disability, veteran status, marital status or any other category protected by law. We strive to provide equal opportunities for all to contribute and succeed with us.

Recruitment Process

As part of our recruitment process, we may use jobrelated assessments in selected roles. These tools help us better understand workrelated strengths and support a fair and consistent hiring process. Any assessment results are reviewed together with your experience, qualifications, and interviews, and are never used as the sole basis for hiring decisions.

Location

Elkhart, IN, US, 46514

Career area

Maintenance

Department

PLC Programming

Job Type

Permanent

Apply by

This position will remain open until filled

Why Hydro?

Are you looking to make a real impact? For over a century, our people have been the driving force in solving some of the world's most pressing issues - and we hope you'll join us in solving the next century's. Whether you're working to close the loop at one of our recycling facilities or ensuring efficient renewable energy processes to decarbonize aluminium production, your contributions make an impact in our shared purpose of propelling our industries and the world into a greener future.

A job where you make a difference

A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued.

Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions. Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations.