Primary Function
Primarily responsible for the production, product flow and quality of product
Tools and Equipment
CNC machining lines (mills, lathes, pre-stress & Rosler equipment), Eddy Current testers conventional inspection tools/gauges, coolant systems, computerized workstations, robots, teach pendants, overhead hoists, fork trucks, skids, pallets, plastic bases/lids, hand tools, valve stems, cleaning equipment and other equipment and materials necessary for the performance of the job.
Materials Handled:
Aluminum forgings, machined wheels and other materials as assigned.
Working Procedures:
- 1. Performs all work in a manner that conforms to safety and environmental policies of the Company.
- 2. Adheres to all ISO and IATF quality standards and procedures.
- 3. Operates and adjusts operations of robots as required in the machining process.
- 4. Completes minor adjustments to machines, e.g., roll stamp and Eddy Current tester.
- 5. Performs SPC charting and dimensional inspections using handheld measuring devices, with 100% visual inspection of wheels produced.
- 6. Maintains all machinery lubrication levels and greases where required and otherwise performs tasks to assure preventative maintenance schedules are met.
- 7. Assists or performs training of other personnel on job duties as directed by Supervisor.
- 8. Responsible for overall quality of product through the Machine Line Area.
- 9. Operates fork trucks as required.
- 10. Maintains documentation associated with production, preventive maintenance and quality.
- 11. Keeps the cell areas and equipment in a clean and orderly condition.
- 12. Installs valve stems as needed.
- 13. Operates roll stamping equipment as needed.
- 14. Performs packaging duties and requirements as necessary.
- 15. Steam cleans any and all equipment when necessary.
- 16. Operates and maintains machine tools in cells.
- 17. Assists maintenance employees in Machine Line Area as directed by Supervisor.
- 18. Performs tool and insert replacement as required.
- 19. Performs changeovers, setups, and assists in prototyping.
- 20. Performs incidental maintenance on equipment in the cell.
- 21. Performs Basic G Code programming and makes minor edits and offsets as directed by Supervisor or technical resources.
- 22. Creates and maintains production records, SPC charts, delay sheets, and/or other information required.
- 23. Utilizes available SPC data to ensure compliance to manufactured specifications and to identify processing problems, notifies Supervisor and advises team when acceptance criteria are not being met.
- 24. Assists maintenance employees in Machine Line Area as directed by Supervisor.
- 25. Identifies any P.M. work that may be needed and fills out appropriate paperwork.
- 26. Verifies setup of new product quality and machine functionality by operating equipment to produce wheels for ‘first piece’ inspection.
- 27. Monitors the Intersource chip systems and trailers, sets operation of diverter gates, and reports operation status and issues to Supervisor.
- 28. Performs other duties conducive to assuring optimum productivity within the Plant as the need arises, and other duties as assigned by Supervisor.