Lean & Six Sigma Supervisor

Paylocity; Houston (TX); Hybrid; USD 90,000 - 130,000; Full time

Job summary

IKG seeks a Continuous Improvement Supervisor to drive operational excellence across manufacturing operations in a team-focused environment. You will lead initiatives to boost productivity, reduce waste, and improve quality while ensuring safety and regulatory compliance.

Partner with plant leadership to implement standardized work, sustain improvements, and manage risk. Strong Lean, Six Sigma, and Kaizen experience required.

Qualifications

• Bachelor's degree or equivalent in a related field.
• 3–7 years of experience in continuous improvement or operational excellence.
• Experience with Lean, Six Sigma, Kaizen, 5S, or similar methodologies.
• Knowledge of OSHA regulations and workplace safety programs.
• Experience conducting root cause analysis and corrective actions.
• Strong analytical and problem-solving skills; able to interpret performance metrics.
• Experience developing standard operating procedures and process documentation.
• Ability to influence at all levels and work in an industrial environment.

Responsibilities

• Lead continuous improvement initiatives focused on productivity, throughput, waste reduction, quality, and cost savings.
• Analyze manufacturing processes to improve efficiency using Lean, Six Sigma, Kaizen, and related methods.
• Facilitate root cause analysis and implement corrective actions for safety, quality, and production issues.
• Develop and maintain safety programs, policies, and training in line with OSHA standards.
• Conduct safety audits, risk assessments, and incident investigations to reduce risk.
• Monitor KPIs related to safety, quality, production, and improvements.
• Collaborate with leadership to establish standardized work practices and sustain improvements.
• Coordinate safety training and continuous improvement workshops.
• Support regulatory compliance activities and internal audits.
• Manage risk programs to minimize operational and compliance risks.
• Prepare reports and presentations on safety performance and project results.

Skills

Lean Manufacturing

Six Sigma

Kaizen

5S

Education

Bachelor's degree in Engineering, Manufacturing, Industrial Technology, Occupational Safety, Business Administration, or related field

Job description

Description

Overview:

IKG is the leading manufacturer of bar grating for a variety of industries: including industrial, architectural, government, safety and more. Since 1902, IKG has maintained its’ position by having a dedication towards quality materials, improving technologies, and providing exceptional customer service. You will part of an experienced team working closely with the customer, helping ensure all projects are a success. From inquiry to installation, IKG prides itself in Forging Partnerships and creating products that with stand the test of time.

Summary:

The Continuous Improvement Supervisor is responsible for driving operational excellence, reducing organizational risk, and improving workplace safety across manufacturing operations. This role leads continuous improvement initiatives that increase productivity, reduce waste, enhance quality, and improve overall business performance while ensuring compliance with safety, environmental, and regulatory requirements. The Continuous Improvement, Safety & Risk Manager partners with plant leadership to foster a culture of continuous improvement, accountability, and proactive risk management.

Key Responsibilities:

• Lead continuous improvement initiatives focused on productivity, throughput, waste reduction, quality improvement, and cost savings
• Analyze manufacturing processes and identify opportunities to improve efficiency using Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement methodologies
• Facilitate root cause analysis and implement corrective and preventive actions for production, quality, and safety issues
• Develop, implement, and maintain workplace safety programs, policies, procedures, and training programs in compliance with OSHA and company standards
• Conduct safety audits, risk assessments, facility inspections, and incident investigations to identify hazards and reduce operational risk
• Monitor and analyze key performance indicators related to safety, quality, production, downtime, and continuous improvement initiatives
• Partner with plant leadership and supervisors to establish standardized work practices and sustain process improvements
• Coordinate employee safety training, toolbox talks, and continuous improvement workshops
• Support regulatory compliance activities, documentation, inspections, and internal audits
• Develop and maintain risk management programs to minimize operational, safety, compliance, and operational risks
• Collaborate with cross-functional teams to improve manufacturing processes, equipment utilization, and overall operational performance
• Prepare reports and presentations for leadership outlining safety performance, improvement initiatives, audit findings, and project results
• Promote a culture of safety, accountability, teamwork, and continuous improvement throughout the organization
• Perform additional duties and special projects as assigned

Requirements

Requirements:

• Education: Bachelor's degree in Engineering, Manufacturing, Industrial Technology, Occupational Safety, Business Administration, or a related field, or equivalent combination of education and experience
• Experience: 3–7 years of experience in continuous improvement, operational excellence, safety, manufacturing, or process improvement
• REQUIRED: Experience with Lean Manufacturing, Six Sigma, Kaizen, 5S, or other continuous improvement methodologies
• Knowledge of OSHA regulations, risk assessment methodologies, and workplace safety programs
• Experience conducting root cause analysis, incident investigations, and corrective action planning
• Strong analytical and problem-solving skills with the ability to interpret operational data and performance metrics
• Experience developing standard operating procedures, work instructions, and process documentation
• Ability to build relationships and influence employees at all levels of the organization
• Ability to stand, walk, climb ladders, and work throughout manufacturing facilities as needed
• Ability to lift up to 50 pounds when required
• Comfortable working in industrial manufacturing environments with noise, dust, welding operations, and heavy equipment

This job description is intended to describe the general nature and level of work performed and is not intended to be a complete list of all duties and responsibilities.

IKG is committed to equal employment opportunity. We recruit, employ, train, compensate, and promote without regard to race, religion, color, national origin, age, sex, disability, protected veteran status, sexual orientation, gender identity, or any other basis protected by applicable federal, state, or local law.