Lean Manufacturing Process Engineer: Optimize & Innovate

R.L. Barclay & Associates; Gallipolis (OH); On-site; USD 65,000 - 90,000; Full time

Job summary

R.L. Barclay & Associates is seeking a Manufacturing Engineer to analyze, design, and optimize manufacturing processes in Gallipolis, Ohio.

The role focuses on reducing waste, improving efficiency, and maintaining product quality while meeting cost and delivery targets. Responsibilities include leading Lean initiatives, supporting new program launches with PFMEA and control plans, and driving cost savings through automation and layout optimization.

Qualifications

• Bachelor’s degree in Engineering.
• Four+ years of experience in a manufacturing environment.
• Demonstrated expertise in Lean Manufacturing and Continuous Improvement.
• Strong knowledge of quality systems and standards.

Responsibilities

• Design, implement, and optimize manufacturing processes for new and existing products.
• Analyze existing production processes and implement Lean methodologies.
• Lead cross-functional process improvement projects.
• Support launch of new programs by developing efficient process flows, PFMEAs, and control plans.
• Ensure manufacturing processes and products comply with relevant standards.
• Ensure quality standards are met and actions taken to correct deficiencies.
• Collaborate with Quality, Maintenance, and Production teams to resolve process-related issues.
• Drive cost savings initiatives through automation, layout optimization, and best-practice standardization.
• Use statistical methods to monitor and improve process performance.
• Lead trials, validations, and changeovers to ensure minimal downtime of engineering changes.
• Maintain accurate documentation for all processes, including SOPs, work instructions, and process maps.
• Act as a Lean champion to train and coach operators and support teams on lean tools and behaviors.

Skills

Lean manufacturing

Continuous improvement

Quality systems

Problem solving

Statistical methods

Education

Bachelor's degree in Engineering

Tools

CAD tools

Manufacturing analytics tools

Job description

R.L. Barclay & Associates is seeking a Manufacturing Engineer to analyze, design, and optimize manufacturing processes in Gallipolis, Ohio.

The role focuses on reducing waste, improving efficiency, and maintaining product quality while meeting cost and delivery targets. Responsibilities include leading Lean initiatives, supporting new program launches with PFMEA and control plans, and driving cost savings through automation and layout optimization.