Lean Manufacturing Engineer - Process Optimization

Top Echelon Software, LLC

Gallipolis (OH)

On-site

USD 70,000 - 100,000

Full time

2 days ago

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Job summary

Top Echelon Software, LLC in Gallipolis, OH is seeking a Manufacturing Engineer to design, analyze, and optimize manufacturing processes. You will lead cross-functional projects, apply Lean methods, and develop PFMEA, control plans, and process maps to meet cost and delivery targets.

The role focuses on waste reduction, process capability, automation, and continual improvement, with responsibilities spanning from design and validation to on-going documentation and coaching of shop-floor teams.

Qualifications

Bachelor’s degree in Engineering.
4+ years of experience in a manufacturing environment.
Demonstrated expertise in Lean Manufacturing and Continuous Improvement.
Strong knowledge of quality systems and standards.
Experience with CAD tools and manufacturing analytics tools.
Strong problem-solving skills.

Responsibilities

Design, implement, and optimize manufacturing processes for new and existing products.
Analyze existing production processes and implement Lean methodologies.
Lead cross-functional process improvement projects.
Support launch of new programs by developing efficient process flows, PFMEAs, and control plans.
Ensure manufacturing processes and products comply with relevant standards.
Ensure quality standards are met and actions taken to correct deficiencies.
Collaborate with Quality, Maintenance, and Production teams to resolve process-related issues.
Drive cost savings initiatives through automation, layout optimization, and best-practice standardization.
Use statistical methods to monitor and improve process performance.
Lead trials, validations, and changeovers to ensure minimal downtime of engineering changes.
Maintain accurate documentation for all processes, including SOPs, work instructions, and process maps.
Act as a Lean champion to train and coach operators and support teams on lean tools and behaviors.